Ngaphi Amasibindi aMabili ase-CNC Lathe Iphumelela Ekunakinazinini Okuphezulu Kwemfanelo Ye-Automotive
Ukugcina Ngokuvamile Phambi Nasekusongweni Kuthwalise Ukubhandla Ngendlela Eyayisebenziswayo
A isiphalaphali esinamashibi amabili cnc kuyintetho ekuguquka ekwenzeni iziphawu ze-automotive. Kugcina ezimbini izicathulo zomsebenzi ngokufanayo. I-Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. iyayigcwalisa lokhu kumfanelo wezimoto.
Ukuthutha kwezinto ngokosizo kqeda kabonke. Lokhu kususa izindleko zomsebenzi nokwenza amaphutha kokulungiswa. Amashafthi wothutho abenefani ngesikhathi esifushane kangaka ngama-70%. Ishintshela izinhlelo ezijwayelekile zenqwelo eyodwa. Ukuthutha kwegolide okuzenzakalelayo kugcina ubukhulu obugcwele.
Amagolide ahlanjwe kugelezelela kwi-±0.005 mm njalo. Lokhu kubalulekile kumakilini okwesetyenziso esibophazihlo. Imithambo ye-ABS ingezwa le nkqubo. Ukwahluka okuncane kungakha ziphazanyo eziningi emva kwesikhathi.
Inkinobeko Yokwenza Izinyathelo Ezahlukeneyo Kumaqondo Afana Nezishafthi Zemigodo, Izingqimba Zothutho
Amashini amandulo amathile aqhathanisa izinye izinyathelo ezithile njenge-turning, drilling, milling, threading, kunye nesilinganiso sikuphambene ngaphakathi kumahluko mnye. Lokhu kuthetha ukuthi iingcambu eziphambene zinokugcinwa kabusha ngaphandle kokudinga izinyathelo ezifutshane emva koko. Iingcambu ezifana ne-turbocharger shafts, differential carriers, kunye ne-gear blanks zigqitywa lapho kufuneka ziphume, zonke izinto zenzekwa ngokuzenzekelayo ngendlela eyodwa. Ngokwaleso sibonelo esihlolweyo kwindalo, le mihluko yenza ukuthi izikhathi zokwakha ziphinde ziphinde zilahlekelwe kabusha kungekabani 30 kuya ku-50 iphesenti ngokulinganisa kumethod njengasekuqaleni. Izintlezulu zibonakala kakhulu uma izimbotyholo ziqala ukuzisebenzisa ngokuvamile.
- Iingubo zamanzi : Ukugcina okuphindwe-phindwe kwezizinda ze-splined kunye nezinye izinto eziphakeme
- Izibodi zezivavanyo : Ukudluliswa okuhlanganisiweyo kunye nokuchamfera
- Iingcambu ezingaphambekiyo : Ukuqedela kwangempela ngendlela eyodwa
Le yunifikekayo ikhuthaza ukwakha ngexesha elingcono ngokuthintela umthwalo wokusebenza kuyo kwaye ivule amandla ekusasalathini.
Ukunciphisa Isikhathi Sokudla Ngokwenjalo NgeParallel Processing
Ukuthi Kanjani Ukuvimbela Kwezikhundla Ezimbili Kukhupha Isikhathi Sembizo Ngama-30–50%
Amancinci e-CNC eshaya izinto ezimbili njengoba. Isikhundla sesibili ayekwenzela isampula. Esibini siphelisa isebenza sakwendawo eydala. Akukho sikhathi sokulinda noma ukuguqula kwindawo ngendlela yokwenza.
Izikhathi zembizo ziphazamiswa ngama-30–50% ngalesopha. Abasebenzisi be-axle bezimali bakhona ukumkela okusheshayo kuma-42%. Izihlalo zonke zikhasa zigcwaliseka. Akudingeki ukusetha kabusha noma ukuguqula phakathi kwembizo.
Ukulungiselela Kwesikhathi Sebalekile: Ukuqokelela Okunikezwayo, Ukucwangcwa, Nokugcina Kwesikhathi Sokuguquka
Izinto ezintathu zilungiselela iminikelo ephephile. Ukulayisha/ukususa ngoburhobe, izixhobo ezizenzekelayo, neziguquko ezisheshayo. Irobhote zilawula izinto 24/7 engakhathaleni. Amashini agcwalisa ngcono usuku nenyanga.
Izixhobo ezikhuthazekileyo nezinqumo ezinkanyezayo zongeza isikhathi sokuguquka. Ukuguquka kwezinto kukhula ngesikhathi singaphezu kuka-15 imizuzu. Ukwakhiwa kwebhalojhi kuyehla ikhono elingaphezu kuka-micron. Izindlela ezide zokwenza zilungile. Ubunikazi obungaphezu kuka-85%. Isikhathi esingaphaya phakathi kwemba ziminzuzwana.
Ukufinyelela Kucaphuno Lwesayensi Yezimali Ngaphansi Kwehluke-Lwazi
Ukugcina Okuphezulu (< ±0.005 mm) Kuvulekile Ngokuhlanganiswa Kwesixweba Nenkinga Yenkisho
Izimpendulo ze-CNC ezimbili zinika ucaphuno olunjalo lwesayensi. Izixhobo ezongezelelweyo ze-many-axis zikunceda ukucaphuna. Inkqonqothi yamanzi ebomini iyambatha ukwebaleka kwezinto. Ukulungisa kuhlala kusenyanisweni. Iingcinga ezizimeleyo zamandla nezibhamu zokunyusa inkisho zilungiswa ngokulula. Ucaphuno luhlala ngu-±0.005 mm.
Umbuzo wobugcisa unyuka kabini, ngokulinganiselwe kudatha yesebe. Ukulungiswa okuzenzekelayo kusenyanisweni kukunceda ubumfihlo. Ukuxhaswa kwe-AS9100 kufumaneka ngokulula. Izindleko zokushisa zibuyela phantsi kwezinto eziphathelene ngokusondeleyo. Izindlu zevavu nezikhokelo zebheiringi zifihlela iistandela zokhuseleko. Ukwahlukana kwezigaba ngaphansi kwe-5 microns kuthengisiwe.
Ukunceda Imisebenzi Yezimali Ngokudibanisa Ukuzenzela Kwaye Ukwenza Okuncinci Kwezinye Indlela
Ukuthiwa kwe-robotic kususa ukuphatha ngokosizo kuka-90%. Kukhona amava okusebenza ngaphandle kokulindelwa nganxeba. Wonke umsebenzi omuhle uqedwa ngomzobo othile. Ukubuyisa, ukugaya, ukugaya ngokusheshayo, nokuhlola kudidiwe. Amatholela aphansi kuka-0.008 mm atholakala. Akudingeki konke okuqhubekayo ekugcineni.
Iindlela zikwanda ziya kususa kwi-5–6 ukuya kwi-1–2. Isivinini sobomi sihamba ngokusheshayo ngama-35–55%. Isixeko sesivinini nokulingana kwesivinini kuncipha. Ithoba eliyinkimbinkimbi kumithodi ephambili. Ukuphatha okwandelayo kunikeza inkxalabo yokuziphatha ngokwandelayo. Izikhathi ezide zokulungisa kwezixhobo zisuswa.
Izinye indawo zokucula, ukuthwashela, nokubuyiselwa kwakhona zisuswa. Indlela ebonakalayo yesilimi esidolophu iyahlukaniswa. Lokhu kuyafumanisa iingcamango ezihlakaniphiyo ze-automotive. I-dual spindle CNC lathe inika ubume obugcwele.
Izithuba zokulungisa umyalelo wokusebenza we-automotive:
- 90% engaphansi kwezibophelelo zamagunya phakathi kwezindlela
- isusa ngama-55% kwimfumba yezinto ezisebenzi
- Zamandla-kancinci izikhathi zokumisela ngezibophelelo zokuguqulwa kwebhethi
- Ukulawula Ubunzima Ngokubukhulu ngokulinganisa kwi-prosesi
Uhlu Lwezinto Eziqukethwe
- Ngaphi Amasibindi aMabili ase-CNC Lathe Iphumelela Ekunakinazinini Okuphezulu Kwemfanelo Ye-Automotive
- Ukunciphisa Isikhathi Sokudla Ngokwenjalo NgeParallel Processing
- Ukufinyelela Kucaphuno Lwesayensi Yezimali Ngaphansi Kwehluke-Lwazi
- Ukunceda Imisebenzi Yezimali Ngokudibanisa Ukuzenzela Kwaye Ukwenza Okuncinci Kwezinye Indlela
