Umshini Othemba CNC Onesipindilolo Esibili Lomsebenzi Ophathelene Wokuthembeka

2026-01-14 18:06:38
Umshini Othemba CNC Onesipindilolo Esibili Lomsebenzi Ophathelene Wokuthembeka

Phantsi Amasibindi aMabili ase-CNC Lathe Vumela Imisebenzi Emihle Yokugcina Engaphezu Kokugcina Ngokuyodwa

Ngaphezu kwe-Tandem Spindle Architectures Nokuthintana Kwayo Ngo-Throughput

Umgcini wesibindi se-CNC wezimbili usezinye izinto ezimbili: ngaphezu noma etandazini. Ezimbili zenhlela ukususa kwalithi kanye nokukhula kwesivinini. I-Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. iyilungisa lezi ngokwahlukanayo. Indlela engaphezu isebenza kuzinto ezimbili ngokuyodwa. Ikhipha inkinga yezinhlanu zezinhlanu zezinhlanganiso ezifana.

Izinguvo ze-Tandem zihandlela izici ezimbili zomnqanaba. Umshini wosindiso wokuqala ubophe phambi. Usindiso osemva usebenza ekugcineni isiseko. Kukhutshaziwe ukusetha futhi kwisiseko ngokunikeziwe.

Izivikelo ze-Aerospace zibonisa ukuphazanyiswa kwe-45%. Izinzele zezityalo kubonakala kukhutshazwa kwe-50%+ yophondo lwesikhathi. I-Parallel ihambelana nezimisele ezigcwele kuzindlela. I-Tandem iphila kumasebe obuncane kune-5 micron.

Ukusebenzisa Ama-Tooling, Ukubamba kwe-Y-Axis, nokusebenzisa Okugcinwe Ngokujikeleza

Ukufakwa kwezixweba zokusebenza kwiindlela ezimbini ze-CNC kunye neY-axis ziyakuba yizixhobo eziphambili ezingekwazi ukwenza imisebenzi engaphezu kanye. Iziphumo ezizulayo ezinamathotholo zikwazisa ukuba abasebenzisi bazamele, baphinde nokubhinya ngelixa iqela eliqhamuka libhalekileyo phantsi kwendlela. Akukho mfuneko yokumisa nokuphinda qala imisebenzi. Okuqukethwe kukho kungakanani na yinkqubo ye-Y-axis eyenzela izixweba ukuba zilungiselele ngaphandle kwezila lomgca ophambene. Lokhu kuthula iingxaki zamanje sokusebenza kuphela kwiimeko ezenzekelayo. Phinda lokhu nge-synchronization efanelekileyo ye-spindle yeC-axis fikelela ekubeni kwenzeke imisebenzi enobunkunzi nobuhle obukhulu kule ndlela yonke. Iintsika ezisebenzisa lo msebenzi wenza ukuhluka okukhulu kumsebenzi nokugcina ubume kuzo zonke iintsonga.

  • Iihexagon ezenziwa emva kokuhlala ishank
  • Amagqabi akhanya esilinda kwi-titanium medical implants
  • Ukudweba inombolo ye-serial kwiindiza zokulungisa ze-automotive

Oku kukuphazanyiswa okwesilinganiso okunciphisa iiseti ngama-80% ngelinye ukugcina amathuba eendawo ngaphakathi kwisilinganiso ±0.01 mm—ngokuchanekileyo kuchazwe kwiimeko zokwakha eziqukethwe yi-ISO 9001.

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Ingeni Yomdla: I-Swiss-Type ne-Turret Esebenzayo Amasibindi aMabili ase-CNC Lathe

Izixhobo ze-Swiss-Type Ukulungiselela Kwesilinganiso Sincinci Ne-Axial Rigidity

I-Swiss-type dual spindle CNC lathes ikhokelela izinto zesilinganiso sincinci. I-sliding headstock kunye ne-guide bushings zinceda oku. Izinto zikwaziwa ngaphakathi kwindawo yokusatha. Ukubandakanya nokuthabatha kphucwa.
Ixabiso le-axial rigidity lithuthela phambili. Amathuba afakelwa ngama-±0.0002 in (5 μm). Iindlebe zabasebenzi nabasebenzi abasemgangathweni badidinga oko. Izinto ezimnyama (<1mm) ziqashelwa ngokuthembekileyo.
Iingcinga ezivuseleleyo ze-bar feeds zinika amava aphumelelayo. Isikhathi se-setup siphula ngama-30% yezinto ezincinci.

Ukuhlanjuluka Kwe-Turret Esebenzayo Kukuxhasa Okuphambene Ngaphandle Kokuqwalasela Okwesibini

Izimbotshelo ezenzekelayo zihlanganisa izixhobo zokusebenza kumazimbotshelo okuhamba. Umsebenzi weshumi lwezibini unqamuka ngaphandle kokuhambiswa kwisampuli. Isiphandla esiphakeme sigcina ukusika kuqala. Isampuli ihambisa kwisiphandla esingezantsi ukuze kwenzeke ukusebenzisa. Wonke umsebenzi ushiyekwa ngomgca wokugcina. Amaphutha okulungiselela okuhandlelwa kwegazi kufutshunyelwa.
Isikhathi sokwakha sihlawulwa ngama-40–45%. Izindlebe zengcango nezinqumlo ezizotshiweyo zizenzelwa ngokuphindaphindi. Kukudingeka kumathuba amancane, izinto ezinezilingo ezimbili ezipheleleyo. Izigaba ezintsha zisebenzisa le mpendulo.

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Izinqakotho Zokusebenza Eziningi Zokubaluleka Kwezinkqubo Zokusebenza Ngemithambo Emibili I-CNC Lathe Ukusebenza

Imithetho Yokucompensa Ngesitha Kunye Ne-Optimization Yokuqinisa Kwizixhobo Ezisebenzayo

Ukufumana iziphumo ezifanayo kumitinga evela ku-micron ngezikhuthazo ezimbili ze-CNC zibhekene ngempela nokuthi kumele kushintshelwe kanjani ukwesaba xa kusebenza. Xa lezi zixhobo zisebenza ngemini engaphezu, isohlwayo sekakhulu phakathi kwezikhuthazo nezilafu zokudondolozwa ngemini singasephumelela kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakhulu kakh......

Ukumisa kwezixhobo ezisebenza zibaluleke njengento nganye enye kule ndlela. Izikhundla zomgwa ezipakishwe ngokuphelele zinakekela wonke amathuba okuhamba ngesimini, ngesendleleni, nezihlangothi—zisebenza kuze kube yilizulu elikhethekile kanye nalezo encinci. Akudingeki ukuthi ushintshane indawo yesiXhobo ngexesha le miphatha. Izicwangciso ezilungileyo kunye zifaka izixhobo ezisebenzayo ngokufanelekileyo emva kwesibini kumazikhundla athile. Cinga nje ngokubhulula phambi kokwenza i-thread milling umzekelo. Lo mfundo ongcono wezixhobo unxibelela izinyathelo ezenziwa ngaphandle kabini kumathathu ngokulinganiswa nokumisa apho konke kukhala. Kwiintsontela eziphucaka kakhulu kwaye nezakhiwo ezichasene, lokhu kuthetha ukuhlanjuluka okuchanekileyo kusivumelwano sokunika isiphumo esinokhlaziywa ngumntu ngamnye ekhasini.

Ukuhlinywa Kwempilo Yezinto: I-CNC Lathe Ene-Spindle Ukwenziwa Kwizinkqubo Zokusebenza Kwimfundo Yezibalo

Ukugcina kwezehlutho kufuna amathuba angaphansi kuka-0.8 μm (izinqumo ze-FAA). Ilathe ye-CNC enezindlela ezimbili iyakha lokhu. Ukusebenzisa izendlula zombuso ekuqaleni ngokwesibonelo kususa iziphazamiso zokulungiswa. Lezi ndawo zisetyenziswa kakhulu yezikhumba zehlutho. Imithombo yokhokho ivuselelwe ngama-40% ukusukela ku-2018.
Ithuli elisebenzayo licinywa ukucinja kwemphambu nokucutshwa kwegroove. Imisebenzi yokucinezela isebenza ngokuphindaphindi. Izinto eziphathelene nendiza zihlutho zibonisa ukuncipisa kwesikhathi sokwakha ngama-50%. Izindlela ezidala kakhulu zasendule ziyavunyelwa. iShandong Hengxing Heavy Industry Science&Technology Co.,Ltd. inikeza izisizo ze-lathe ye-CNC enezindlela ezimbili zenhlangothi yezehlutho.