I-CNC Lathe Ene-Spindle : Ukwalawulwa Okuhlanganiselwe Kwesipindilolo Esiphakeme Nasesengxenyeni
Ukukhululwa Kokuxhumana Ngokuvamile Noma Ngokwesibopho Ekunikezela Umbono Womsebenzi Ngokufanayo
A isiphalaphali esinamashibi amabili cnc usebenzisa imodi yesibopho ezimbili. Zombili zixhaswa izidingo zokwakha. I-Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. ihlanze lawo ngokusebenza. Imodi evamile inika amandla ekusebenza ngokufanayo. Isipindilolo esiphakeme sithemba i-diameters yangaphandle.
Isipendi sasezantsi sihamba kusungulwa kwesikhumba ngokulinganayo. Izikhathi zocingo zilahleka ngama-40–60% emaphandleni aphuhlile. Ukuqhamuka okuphambili kufaneza izimo ezingavumelekile. Isipendi esiphakeme sisebenza kumsebenzi omkhulu. Isipendi esifutshane sisebenza ekugcineni. Ubukhoko kanye nokh quality kusebenta.
Izinhlelo ze-Fanuc/Siemens ziyashintsha imodi ngokuzenzekelayo. Izindlela zomshayeli zihlanya ukwesimama. Akudingeki ukubeka isithuba ngokwamanje. Imicabango ihamba ngendlela efushane engakhathalwa.
Ukuphatha Isithuthi nokuDala Izinga lokulungiswa kuma-Sub-Micron
Ukuguquka kwesithuthi kuthinta amaphikeji angama-70% angama±5μm. Ukucopheleka kwe-sub-micron kudinga izibizo ezimbili. Ukuchazela kuyakhusha izimo zesipendi ngaphakathi kwe±0.5°C. Izisindo zesithuthi ziyahlula izinhliziyo zokugaya ngokulinganayo.
Amabhiringi ayepheka ukulahlekelwa ngokulinganayo. Amakhodiya ahkona kakhulu akulungele izinguquko zendawo ngexesha lokuthunyelwa. Le mefani ihlatshela izilingo eziqinile ngama-98%. Ukungazixolisa izimo zesithuthi kuthintela izimali ezinkulu. Idatha ye-Ponemon 2023 ithi $740k/ngonyaka kumindleko yokuvaleka. Ukungalingani kwesithuthi kukhathaza le mali.
Inkqubo Yokufaka Izixhobo: Isakhiwo SeTurret Kunye NeMenejiment YeZixhobo Ezifanelekileyo
Ukubuyisela Kwesitsha Sokugcina Ngokusebenzisa I-Servo Futhi Ukuhlukana Kwenkulumo Yezibini Zemithambo I-CNC Lathe Ukuphatha Kwesikhathi Sokusebenza
Izixhobo ezigunyazwe ngiservo zakhupha kakhulu ubunzima beendityanisiweyo ze-CNC eziphambili, ekukhangeleni izixhobo ngaphantsi konyaniso omnye ngesikhathi esingaphezu kwesikhashana nge-repeatability engu-0.001 degree. Le miqondo ihluke kwezinye ezidala ezigunyazwe ngentsimbi okanye ngamandla, ngoba zinezakhiwo zodrive ezingqonge apho amandla ayekelenza kumgangatho wokuhluka kumgangatho nokunciphisa ukuxhasa xa kusetyenziswa kwizixhobo zokulungisa emva kokulungiswa kumgangatho ongcolileyo. Ubunzulu bomda bokugcina busika buhlala phantsi kukaRa 0.8 microns nangona kubekho lo msebenzi. Amagosa abeka ukuba isikhathi esingasemgangathweni siphazanyiswa ngaphakathi kuka-15 kuze kube ngu-20% xa kusebenziwa kumgangatho ophucukileyo njengeentonga zamazwe apho. Lokhu kuvumela ukuguqula okunembaxeni phakathi kwamaphambili kwaye kuvule imbangela yokuba kwenzeke umsebenzi wokulungisa ngokuthe ngokuthe ngaphandle kokuthintwa.
Ukulungiswa Kwempahla Yophando Lwesixhobo Ngexesha Elilodwa Ukuphatha Okupheleleyo, Okungekhoyo
Ukuphatha izixhobo ngokuzimela kuyakugcina ubungakanani bempawu lapho kusebenza ngemini yonke. Isistemu isebenzisa izikhumbuli zelasebhe noma zolwazi ukuze ibone xa izihlango zezixhobo ziya kuqeda ngemikroni. Uma iqede ezingaphezu kwe-0.2 mm, imishini ye-CNC iyahlula izinkulungwane zezixhobo ngokuzenzekelayo futhi ibahlelela le mina ngamazibuko amabili. Kumaqhawe wezimpawu ezidinga ukulinganiselwa phakathi kwe-plus noma minus 0.005 mm, lokhu kusho ukuthi bangasebenzisa imishini ngaphandle kokumchaza kangakanani ngaphezu kwemizuzu engama-30 ngaphandle kokuthinta. Xa kudweliswa nezimo ezivikelwa kwezindlela zokuhlola, abayikhi bafuna iziphumo ezihle kakhulu ezingaphansi kwemikroni esuka kusigaba esingu-1 kuze kube sesiguqulini, okubalulekile kakhulu ekusebenzweni okuphelele lapho konke okuncane kumele kube khona.
Ukulandelelana Okuzenzakalelayo Kwesici Somsebenzi: Ukuphatha Ngokucophelela Phakathi Kwezibuko
Ukucopheleka KokuLandelelana Kwi-Chuck (ngaphansi kwe-0.01 mm) Nokuvimbela Okuhlanganiswe
Ukucindezelana okuncane kune-0.01mm kuyakha iqiniso le-CNC lathe eqophuka kabili. I-servo alignment iyenzela lokho. Ukwabelana kwe-linear encoder kugcina ubumnandi. Ukungalingani kakhulu kugcinwa emva kokuthutha.
Kwaziwa ukususwa kwesilinganiso phambi kokubuyiselwa kuchukumisezelo. Izixhobo zokunika izixhobo ezigcweleyo zihlangana nezinqumatha. Iindlela zenkumbulo kunye nendawo yezinto ezivalelwayo ziyalungiswa ngeminyaka yesensor. Ixesha lokuzalisa lithandabuza ngama-15–20%. Ukungqubuzana kwezinto kunye nokuthintana akuphikanga. Ukuzala ngosuku kunye nocansi kuyenziwa ngcono.
Iimfuno eziphambili zesi siyitem
- Akukho siba sendawo ekubuyiselweni eseqeshini kumahluko apheleleyo, amaxesha amanamathuba
- Imigomo yokulondoloza ukuthintana eyasekelwe kwi-sensors ezingaphaya
- Ukuncipisa Kwesilimi Esingaqashelwa ngokucophelela kwebhara eshiyekayo ngomdla
Lo hlobo lokuthutha lwenziwa i-dual-spindle lathe ibe yicinga eliqinileyo, eliqinileyo—apho indlela yothutho ibhekise directly kuizindleko zokudutyulula, ubomi bomthwalo, kunye nobunzima bokuzalisa.
Ukucofa okumangalisayo kwe-CNC kunye nokuhlangana kwe-high-performance coolant
Ukubhekisela Kwamaphuzu Amashumi Amabili (Fanuc 31i-B5 / Siemens Sinumerik 840D sl) Ukufuna Ukubhekisela Okwanele I-CNC Lathe Ene-Spindle Ukubhekisela
Amakhontrola ka-Fanuc 31i-B5 ne-Siemens Sinumerik 840D sl asetshenzisa okuthiwa yizivumelwano eziningi zokudibanisa ukuze kubeke amashipele amabili asebenze njengonye omkhulu wokwenza izinto. Okuthi kuyakha kakhulu lezi zinhlangano kukuthi kuzama kanjani ulayini olusezantsi lwedatha phakathi kwezixhobo. Lokhu kumandla ukubheka izindlela zokugcina eziphathelene ngokujikeleza, ukwenza izilungiselelo zezikhundla xa imishini ihlala ihlinzeka. Ukunyakaza kwesithamo? Akukho daba. Lezi zikhiye zingalungisa kuze kube ngaphezulu okanye ngaphansi kuka-2 mikroni. Abafana abakhona bafuna ukuthi uma kususwa iziphazamiso ezimnandi futhi kususwa ukulwa kokuphindaphindana okuphakade kususa izikhathi kusuka ku-25 kuze kube ngu-40 iphesenti. Futhi lapha kukhona okumangalisayo—bahlala bahlinzela ubuncane obuphephile bezinkinga ezingcono ezingcono kakhulu ezidingekayo kumakhasi wezehlwayo nezinhlayiya eziphumelela apho izivumelwano zisemgceni.
ukulethwa kwe-Coolant esimweni saphuthelwane phakathi kwe-70–100 bar ukulima okuphazanyiswayo emakhemikhali athintekayo
Izinhlelo zecoolant ezenzekelayo kumandla phakathi kwe-70 ne-100 bar zidala indima eyagcinwa xa kuhlwa izinto ezinzima njenge-Inconel ne-titanium lapho umsebenzi ungcono kakhulu. Lezi zinhlelo ziletha i-streams yecoolant ngokushesha okufinyelela ngakamuva kumphakathi wokulima, sithinta ngokushesha ubudlwane obangenayo ngizimotolo eziphazanyiswayo ngaphambi kokuba kube khange kakhulu.
Lokhu kufanamathela ekugcineni kancane noma katholutho ubude bezindleko ezipheleleyo, ngelishwa futhi abasebenzi bakhuthaze izilinganiso zobunzima ngaphandle kokulahlela ubunzima. Ngaphezu kwalokho, kusiza ekususa izinkambu ngokwethembeka ukuze izihlangothi zilinde isimo sakhe kuwo wonke umkhondo.
Xa sikhulula ngabantawo ababangcono—caphula izinyawo zeturbine zamacebo noma izinto ezifakelwe kumzimba—lokhu akusoloko kudingeka kube khona njengokubakhokhelwa. Kudingeka kakhulu uma abasebenzi bafuna ukugcina ubukhulu bempilo xa basebenta lezi zinto eziphambene ngezimo ezibuthaka. Lokhu kubalulekile kakhulu ukwakha inkampani nokucophelela kwemisebenzi emihle njengegqobo le-cnc yedobala.
Uhlu Lwezinto Eziqukethwe
- I-CNC Lathe Ene-Spindle : Ukwalawulwa Okuhlanganiselwe Kwesipindilolo Esiphakeme Nasesengxenyeni
- Inkqubo Yokufaka Izixhobo: Isakhiwo SeTurret Kunye NeMenejiment YeZixhobo Ezifanelekileyo
- Ukulandelelana Okuzenzakalelayo Kwesici Somsebenzi: Ukuphatha Ngokucophelela Phakathi Kwezibuko
- Ukucofa okumangalisayo kwe-CNC kunye nokuhlangana kwe-high-performance coolant
