Dual-Spindle CNC Lathe don sadarwa mai girma

Ta yaya Dual-Spindle CNC Lathes Bada Samuwa Mai Girma a Lokaci Guda

Parallel vs. Tandem Spindle Architectures kuma tasirin su kan Throughput

Live Tooling, Y-Axis Control, da Milling-Integrated Turning Capabilities

Ƙara inganci na aiki zuwa CNC lathes masu ɗauke da Y-axis control yana hada waɗannan mesinai su dace shigogin ayyuka masu yawa a wani lokaci. Alajiji masu rage da aka haɗa zuwa tsarin turret suna ba da damar mai aiki ya yi milling, drilling, da tapping a yayin da abubuwan da ke tafiya shine ke tafiya a kan lathe bed. Babu buƙatar kashe ko sake farawa ayyukaka nan. Abin da ke kama da hankali ne shine iko na Y-axis wanda ke ba da damar alajiji su yi goyon bayan takardar girma. Wannan yana katowa alamar da aka tabbata koda yake aiki ne na gurji daga kyakkyawan yanayin da ke tsaya. Yi amfani da wannan tare da sauya tsakanin C-axis spindle indexing sai mu yi maɓallin abubuwan da ke tsaya da kwayoyin inganci a mesini. Masu aikin da implement wannan nau'in sako daidai yanzu za su ga ingancin masifa da kuma kontin kwaliti a cikin production runs.

• Agogon hexagonal bolt da aka ƙirƙiri bayan turning the shank
• Tsarin kwoyoyin coolant na helical a cikin abubuwan da aka ƙara wajen yunwa na titanium
• Rubutawa na lamba ta hanyar serial a kan tsangayar otomotika

Wannan gwaji mai haɗa gwajin gwiwa yana kasancewa sayayyen setup ta 80% yayin da yake ke tsaddadar iyakokin waje a cikin ±0.01 mm—wanda ake tabbatar da shi ne a yankin fasahar da aka kwatanta ta ISO 9001.

Gine-ginen Tattura: Gwagwado na Swiss-Type da Turret mai amfani Dual-Spindle CNC Lathes

Tsarin Swiss-Type don stabilitin girman micro da rigidity na axial

Abubuwan CNC lathes na Swiss-type dual spindle sun tsaya abubuwan da suka fi karanci girman micro. Tsaron sirrin sirri da tsangayar guide sun taimaka wadansu. Abubuwan masu amfani sun tsada da aka goyan har zuwa kusan wurin cut. An kare kaɗawa da zizaye.​
An inganta rigidity na axial. Iyakokin sun tsada a ±0.0002 in (5 μm).​Bolts na jiragen sama da abubuwan da aka ƙara wajen yunwa sun richi wannan tatturin. Abubuwan mai ranke (<1mm) an samu su ne bisa kwayoyin.
Abubuwan bar na musamman sun ba da damar runshawan addu'a. Lokacin setup ya rage ta 30% ga abubuwan mai ranke.

Tushe na Turret mai amfani don inganci na axis biyu ko fiye ba tare da sauya setup

Turrets na iko suna hadawa kayan aiki masu yawa cikin turrets na dawo. Ayyukan multi-axis sun tsaya ba tare da sauya wuri ba. Spindle mai zuwa ya kammala cuttin farko. Baggage yana tafiye zuwa sub-spindle don gina lambun duka. Duk ayyuka sun kammala cikin yakan jagoranci. Kuskuren halayen manufofi sun kara karami.
Lokacin fabbatawa ta kama da 40–45%. Spiral grooves da duguri na cross-drilled suna ake kakancewa. Waje ne babban abubuwa ga alaka, abubuwan masoyi maso kokari. Wasu makarantun zaman lafiya suna zama bisa wannan kewaye.

Babban Matakanin Teknoliji Don Samun Dukkali Na Biyu Da Kariya CNC Lathe Ayyukan

Fassarar tallafin harshen da kuma ingancin yawan Live Tooling

Samun kalmomi tsawon bayanai a matsayin micron tare da CNC lathes na biyu suna fuskantar yadda kuma za a yi lafiyar hana wakoki yayin amfani. Lokacin da waɗannan mesinu ke buga mafara, farko tsakanin yanayin yanayi da ball screws bisa samun karshen 20 daraja Celsius. Idan ba za a gyara shi ba, zai kirkiri rashin inganci mai karshen 40 micrometers wanda ya barci aikin inganci. Don haka mesinai masu zaman kansu yanzu suna da sensor na hana wakoki masu haɗawa akan mesini kamar yadda aka buƙata kuma algorithims mai mahara na canza hanyar karkoshin abubuwa yayin an cutta. Waɗannan gyara su faru mai kyau don karni masifa yayin da ba su ka yi batun baya abubuwan da ke bayan. Ga abubuwan da suka dace Inconel wanda suke gama da hana wakoki, girman nisa ta sama ba hanya mahimman shekara ba ne amma wajibi saboda kusan farkon farkon suna iya tasowa cewa abubuwa zasu zama sosai ko babu sai su zama daidai a lokacin aiki.

Yiɗan hanyar halartar abubuwa masu aiki yana da mahimmanci kamar wani abu na sauran abubuwan a cikin wannan dandalin. Kusurorin turret suna da kyau mai zurfi zas uku nuna iri irin kayan aiki bisa makamashi, tsakiyar, da kayan aiki masu yanayi ana amfani dashi akan kowannen alakari mai zuwa da alakarin fahita. Ba a buƙatar canza wurin kayan aiki a lokacin waɗannan ayyukan ba. Zukonoyi masu kyau suna hada abubuwan da suka dace akan kowane kusurorin gaban. Dua kamar tattalin arzikin cross drilling ga masu tattalin arzikin thread milling misali. Wannan nau'in zukowa mai hunarsana yana kara rage kayan aiki gaba daya biyu a uku ne hakika labarin zukowa da za a iya fitowa. Don kayan aiki masu iri irin alamar da kayan aiki masu hankali, wanne ke nuna inganciyar inganci a zaman lafiyar kayan aiki wanda wani zai iya gujewa shi a kan wurin aiki.

Taswirin A Yanzu: Dual-Spindle CNC Lathe Amsa A Tsarin Sana'arar Zanen

Azaɗin yanar gizo suna buƙatar tsarin kuskuretsi na sub-0.8 μm (ƙananon FAA). mai tsada CNC na biyu yana tare da wannan buƙata. Tsarin maƙala ta biyu a cikin ɗaukar abu ya kare kuskuren gyara-gyara. An samar da wasu nisan wurin yanar gizo da yawa. Tsari na waje na waje yana daidai da shafin turbine na jirge-jirgen sama. Masallaci ta bambanta ta dacewa da 40% daga 2018.
Live tooling yana hada da tsawon flange da cutten cutten. Ayyukan turning suna runa a kuma. Abubuwan muhimmin zuwa zuwa suna da sauƙi a kan lokacin amfanin 50%. Yanayin da qiyas don zama babban zaman lafiya suna daidaita. Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. ke ba da halin halartar dual spindle CNC lathe mai zurfi a cikin zangan wanda yanar gizo.