Yadda ake amfani da Slant-Bed Double-Head CNC Lathe

Yawancin masu kula da samar da masana'antun sarrafa shaft suna raba bayanan kwatancen inganci bayan haɓaka kayan aikin lathe na yau da kullun zuwa kayan aikin CNC mai madaidaiciya mai madaidaiciya. Wani matsakaici na masana'antun motoci ya samar da manyan batutuwa na motsawa shekaru uku da suka wuce ta amfani da kayan aiki guda ɗaya. Kowane shaft yana buƙatar matakai biyu na clamping don gama fuskokin ƙarshen duka, yana haifar da karkatar da girman daga maimaita matsayi da cinye ƙarin aiki. Yawan aiki guda ɗaya a rana ya kasance ƙasa da guda 850 yayin da ƙimar ƙin samfurin ya kai kashi 1.1 cikin ɗari. Bayan gabatar da kayan aikin CNC na ruwa tare da madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaiciya tare da madaidaicin madaidaiciya guda biyu, sau ɗaya-lokaci yana cike da juyawa biyu, fitowar sau ɗaya na yau da kullun ya tashi sama da guda 1700 kuma ƙimar ƙi ta ragu zuwa kashi 0.2. Wani ma'aikata na ma'adinai na ma'adinai yana fuskantar lokacin isarwa don manyan kayan aiki; da yawa masu amfani da kayan aiki suna da manyan wuraren aiki kuma suna buƙatar masu aiki uku a kowace layin samarwa. Samfuran gado mai lankwasa mai kai biyu sun rage ma'aikata da rabi kuma sun rage zagayen bayarwa da kashi talatin da biyar. Wadannan rikodin aikin samar da kayan aiki na dogon lokaci sun tabbatar da cewa an yi amfani da kayan aikin CNC mai nauyin gado guda biyu don samar da kayan aiki mai yawa a cikin masana'antu daban-daban.

Hanyoyi huɗu na asali na haɓaka haɓaka mai amfani da kayan aiki na CNC mai layi biyu na gado mai layi biyu idan aka kwatanta da maƙwabta guda ɗaya. Kwancen da aka jefa 45 ° yana amfani da cikakken amfani da nauyi don zame guntu na ƙarfe a cikin tashoshin tattara na tsakiya ta atomatik, kawar da lokacin tsaftace guntu na hannu da hana lalacewar guntu a kan farfajiyar da aka gama. Biyu m synchronous spindles a hagu da dama bangarorin yi lokaci guda waje da'irar karshen fuska da kuma chamfer yankan a kan duka workpiece ends, kawar sakandare sake clamping sakawa kurakurai da shafi girma uniformity. Haɗin haɗin haɗin atomatik na atomatik yana rage lokacin ɗaukar kayan aiki da saukewa sosai, mai jituwa tare da gajeren gajeren lokaci zuwa matsakaicin tsayin shaft a cikin iyakar madaidaiciyar madaidaiciya. Babban rigidity akwatin gado da kuma nauyi kaya mikakke shiryarwa ci gaba da nauyi yankan ba tare da dogon lokaci deformation, kyale barga machining na karfe gami bakin karfe da kuma aluminum shaft kayan for bambancin masana'antu ayyukan.

Kullum kuma ISO 230 na yin amfanin daidai na gaba daya da kuma kuma T/ZZB na yin amfanin daidai na CNC lathe na fuskantarawa ya bayyana kuma ya sabauni kuma yadda daidai na gaba daya na double head lathe na gaba daya. Dokumenta na test na International metal cutting association sun nuna IT6 da IT7 na yin amfanin daidai kamar yadda daidai na gaba daya don ayyukan shaft na gaba daya na double head slant machines, wanda suka bukata yadda daidai na gaba daya ta zama akwai kuma ta fi 0.008 mm. Masu inganta na masu rarraba masu inganta sun bayyana dokumenan na karama wanda suka nuna cewa design na gravity balance na slant bed yana gudunawa da yadda daidai na spindle axial clearance a lokacin cutta na gaba daya, kuma yana taka kuma yadda daidai na gaba daya wanda ke fi yadda daidai na horizontal flat bed double head equipment. Masu amfani na CE certification sun yi test na aging na cutta mai tsawo na 72 sa’a a lokacin da aka shiga gida, kuma sun nuna yadda daidai na gaba daya na lokacin daidai kamar yadda daidai na gaba daya don double head CNC lathes na gaba daya.

CNC lathes na ‘slant-bed’ da ‘double head’ sun samu iya aiki da karamin yadda suka yi aiki da ‘standardized mass processing’ don ‘symmetrical shaft parts’ a cikin hudu ‘core industrial sectors’. ‘Automotive manufacturing’ shi ne babban ‘application field’, ya kasance da ‘drive shafts’, ‘piston rods’, ‘steering knuckle pins’, ‘motor axles’ da ‘transmission small shafts’; ‘dual spindle synchronous turning’ ta tabbatawa ‘consistent concentricity’ don ‘vehicle power components’. A ‘mining equipment processing’, ‘roller shafts’, ‘drill rods’ da ‘hydraulic cylinder rods’ sun kasance ‘mainstream workpieces’, da ‘heavy duty slant bed frames’ suka taimaka wani ‘high feed rate rough and finish turning’. A ‘medical hardware production’, sun amfani da ‘compact double head lathes’ don ‘tiny stainless implant pins’ da ‘bone screws’, suka tabbatawa ‘medical high surface finish requirements’. A ‘new energy industry’, sun yi aiki da ‘motor rotor shafts’, ‘battery connecting shafts’ da ‘wind power small spindle parts’, da ‘flexible CNC systems’ suka taimaka ‘variable length batch switching’ ba tare da ‘complicated program modification’. ‘Hardware general machinery’ kuma ya amfani da wannan ‘machines’ don ‘bolt’, ‘gear shaft’ da ‘miniature roller mass production’.

Kamfanoni da ke maye gurbin lathes guda ɗaya tare da kayan aikin CNC mai layi biyu na gado suna samun fa'idodi masu yawa na samarwa a cikin hawan shekaru da yawa. A lokaci guda biyu-karshen aiki yankan bukata inji yawa da kusan rabin ga daidai fitarwa, ceton factory bita ƙasa haya da kuma ikon amfani overhead. Rage sake haɗa kayan aiki yana rage ƙimar asarar ɓarna mai girma, rage kashe kuɗin kayan albarkatun ƙasa. Na'urar guda tana bukatar mai aiki guda kawai maimakon ma'aikata biyu na lathe guda, rage farashin aiki na yau da kullun. Bayanan kididdigar masana'antun masana'antu na shekaru da yawa sun nuna cewa karin zuba jari na kayan aiki na kayan aiki na biyu na gado na biyu za a iya dawo da su cikin watanni goma sha shida ta hanyar aikin aiki da kuma ajiyar sararin samaniya. Matsakaicin babban amfanin ƙasa kuma yana taimaka wa masana'antun karɓar ƙarin umarni na dogon lokaci daga abokan cinikin ma'adinai na mota.

Tabbatar da wadatar daidaitattun da keɓaɓɓun kayan aikin CNC mai madaidaiciya mai madaidaiciya yana dogara ne da shekaru goma sha takwas na haɗin gwiwa na R&D da ƙarfin samar da kayan aiki mai nauyi. Hengxing yana da cikakkun takaddun shaida na ingancin CE ISO, yana ba da tsarin sarrafawa na FANUC da GSK CNC na zaɓi don abokan cinikin masana'antu na duniya. Cikakken layin samfurin ya ƙunshi nau'ikan juzu'i masu yawa na hydraulic mai juzu'i biyu masu daidaitawa don aikin aikin ma'adinai na lantarki na lantarki, suna tallafawa girman da ba na yau da kullun ba da kuma keɓance kayan aiki na atomatik na taimako. Alamar tana gina cibiyoyin sabis na bayan-tallace-tallace na ƙasashen Turai a duk faɗin kudu maso gabashin Asiya Gabas ta Tsakiya da Kudancin Amurka, suna ba da horo na ƙirar ƙirar ƙirar ƙira da kuma gyara matsala mai nisa. Rich bulk aikin hadin gwiwa kwarewa tare da fiye da ɗari shida na gida da kuma kasashen waje masana'antun sa manufa biyu shugaban lathe aiki makircinsu ga dukan iri taro shaft samar da Lines.