Yini ngalokhu Isikrweleti samashidi amabini cnc ?
I-double spindle CNC turning machine inikeza iispindle ezimbili kwi-frame ethile. Inezindlela ezimbili, enkulu kanye enye encinci. I-Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. isimiselisa lesi sizathu sokwakha kwangempela. Isigaba sakhe esikhulu sisemboni somsebenzi wesi-sikwele. Le spindle enkulu ikhipha amaxeshe okanye ikhulula iingcango kuqala. E landelayo, isub-spindle ingabeka ngokuzenzekelayo iphawu.
Iyashintshe ukugcina isihlwe ethulisweni ngaphakathi. Akudingeki ukuthuthukiswa kwe-ophera noma ukubuyiselwa kwesandla. Lokhu kususa ixesha futhi kuthinta iziphazamo zokwakha kakhulu. Kuhlanza izinyathelo zomsebenzi ezifanele imisebenzi enobumnandi obuphezulu.
Uhlelo Lwesahluko Nenqubo Yezinhlangothi Ezimbili
Izinhlangothi ezimbili zasekuqaleni nezasemva zisebenza ngokuhlanya, zixhaswa yizimotolo ezigcwele kanye negeji enobumnandi. Izinto eziphathelene kumele:
- Isikrweleti : Isingenisa imotolo yesihlwe esipratha, ihlenze izivinini ezitholakalayo zokuzungezela.
- Isitayela Sezixhobo : Isegcina izixhobo zokugcina ukuze kutholakale ngokushesha futhi ithuthukise izixhobo ezisebenzayo ekugcineni noma ekuthwebeni.
- Ukunikezelwa Kwesihlwe Esingaphandle : Kusolwa ngaphandle kwe-sihlwe esipratha, kuletha izinto ngokulandelana noma ngokuzungezela. Lo xhumanisi lukhula ixesha elilala ngokugcina izici ezimbili zokudide ngomnyango omnye angasohlwa.
Amahumusho Amakhulu Phakathi Kwe-Sihlwe Esodwa Nezinkundla Eziningi
Amalathe esingilungu kudinga ukuguquka kwezinto ngokwenziweyo. Izinhlelo zomgubhu wesibili zihlanjulula le ndlela. Izikhathi ezothuthelwayo ziphakama kusukela ku-40% usukuze ku-66% kunzulu zezindlela eziphathelene nazo. Izimakhine zemithambo engaphezulu zinika izixhobo eziningi.
Kodwa azikho ukugcina okuphathelene nomgubhu wobude obabili. Lokhu kubalulekile kuzinto ezinezibonelo ezijulile, nezidingekayo. Izigaba zomedical zidinga imiphumela yokuqhubeka ku±0.005mm. Iyagcina indima nokuphepha kwesifo.
Ukunakekelwa Kwemfazwana Kuka Izimakhine Zokugcina Ezimbili CNC
Izimakhine zokugcina ezimbili ze-CNC zinika izibopho eziphucukelayo emfazweni enobukhona obuphezulu—zivakashela izindlela zokufa ngaphandle kokuchaza okuningi.
Ukuncipha Isikhathi Sencingo Ngokugcina Okuphathelene
Amagcina amabili avutha ukugcina okuphathelene nokugcina okuphezulu. Izinqubo ezihambisanayo zizivikela izikhathi ezingasempini. Isikhathi sencingo sihlala ku-40–60% kunzulu kwezinye izilathe. Ukuhamba okuhlanganisiwe kugcina ubukhona ku±0.0005inci. Lokhu kufaneza kakhulu nezinto ezidinga ukugcina okuphezulu. Akukho mlando wobukhona uma kugcinwa phakathi.
Ukwakhekelwa Kwezilingo Zokwenza Iziphawu Nokuncipha Kwiziphazamo Ezihlanjwayo
Ukulungiswa kwesiphawu phakathi kwezivimba kukuvimba okwenziwa ngokosayensi, kunciphisa iziphazamo ezibhekene nokuphatha ngezansi kabusha ku-82%. Ngoba wonke umsebenzi kusenziwa ngaphandle kwegameli evela kugameli elisodwa, kukhutshaziwa ukuthi kungcono kakhulu futhi kugcinwe ubunzima bokulingana kuzindlela ezinde zokwakha.
Okufanele Kusebenziswe Yizivimba Ezimbili Zokubandla CNC
Iziphawu Ezinezilingo Eziphezulu Ekugcineni Izilimi Nezempilo
Lemikhombi ivela kakhulu xa kufanele kube nenani elikhulu lezinto lapho kubalulekile ukuthi zonke izinto ziphinde ziphinde zilungile. Ngokomfanekiso, umongo wemoto, le minyakelo ihlanganisa izinto zezinhlayiya ezijulile njengezihlangu zokumema nezibhodi zevavile ngaphezu kwe-37 kabusha kunazo zintandathu eziqeqeshisiweyo. Kungani ungazikhethe ekwenzeni izixhumanisi zomedical! Zifaka konke okunye okunjalo kwezinsimbi nezimpande zetitanium ngezidingo eziphakeme kakhulu edinga phansi kuka-0.005 mm. Lo hlobo lwesidingo likashisa ukuthi akukho mlando xa kusebenza ngemithwalo engu-nyanini emithwalo, lokhu kubalulekile kakhulu ukuze kugcinwe ubume bezindlela zokuhlala kwizempilo.
Izinto Ezinxene Ngokuphakeme Ezidinga Imisebenzi Yegama Lesibili
Ukumiswe kwezinqamulo ezimbili kuthula ukulawula ngokwesandla izinto ezingadinga ukugcinwa ngokulandelana. Inqamulo yokuqala isebenza ekugcineni, kodwa lesibili iyisebenza ekugcineni, ekudwebeni ngesansi, noma ekubhindezeni—konke kusukuqina. Lokhu kubaluleke kakhulu emaphakethini we-hydraulic anezinhlangothi ezimbili zebhindi, noma kwezibhishi zamazulu eziyofuna ukugcina kageseni emva kokugcina kokuqala, kuthula ngendlela yokungahambelani ngama-68%.
Izigaba esizifunayo ekukhetheni
Ukuxhasana kweenqamulo, Ingcobo yeZixhobo, nokufana neBar Feed
Ukuxhasana kwemvelaphi kuthula izikhuthazo. Ukungaxhashani kakhulu kuthutha izikhuthazo ngama-40% ngexesha lokugcina okuncinci. Kukholelwa ukuba kube nezixhobo ezingu-24 kwi-turret. Kuthula ukulawula ngokwesandla izixhobo ngokucinezileyo.
Ukufana nokuba ngu-76mm ubude bebari buhle. Kubekho inkolo yokuphatha amashafu amade, lokhu kuthula ixesha elingahlawulwanga ngama-30%, njengoko kuchazwe kwiindaba zommandla. Kumatshini aphikisa njenge-titanium yezemfundo zamazulu, khetha ukulayisha ngohhaydroliki noma ngoservo.
Ukuxhunyaniswa nge-Automation nokhula kuma-Industry 4.0
Sebenzisa ikhompiyutha ye-MTConnect/OPC UA. Iyenzela ukuthwala kwezinto ngokuphambene nezinhlekele. Lokhu kususa umsebenzi wasekhaya nge-22% emakhanda enzuzo iphakade. Izikhungo ze-IoT zihlanza umbiko wespingile.
Ubunzima bomthwalo bumbiko ubuyafinyelela ±0.5°C. Izilumkiso ngaphambi kwehhovu kusindisa izinkinga zombiko. Ingcobo ye-API nokuhlola kwebhuluki kusiza izinkampani eziphathelwa. Kuhlola kangcono okungu-85% yezinkinga zomshelo ngaphambi kwazo.
Ikhompiyutha ye-CNC enezibini zizinga nezizathu eziqondene iyagcina imisebenzi embulunga futhi emandleni. I-Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. inikeza lezi zigaba ezinembulelo.
