Mene ne Double spindle cnc turning machine ?
Double spindle CNC turning machine ke haɗa biyu spindles a wani takarda. Yana da main spindle kuma mali sub-spindle. Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. ke inganta wannan nukarin kirkirar saukin aiki. Mai kyau mai ban sha'awar aiki shine yin aiki akan abubuwan biyu. Main spindle yana kammalawa ko drilling holes zuwa farko. Sub-spindle yana samun kai tsaron abin da aka shigar da ita gaba.
Za a iya kammala wani abu daga baya ta hanyar internal boring. Ba za a buƙata ingantacciyar mai amfani ko nemaɓewa ba. Wannan zai sauƙiyya aikin hada kuma zai kare kuskuren production. Zai sa aiki ya ci gaba da fassara ga ayyukan da ke bukatar taimaka.
Tsari na Gargadi da Aikin Dual-Spindle
Mai tsinta mai ɗaukar ma'aiki da sub-spindles suna aiki da sharhu, ana yin su ne ta hanyoyin mota masu iyaka da girma masu taimako. Duk mafita masu muhimmanci sun hada:
- Headstock : Ya ƙunshi motorin spindle mai ƙasa, kamar yadda ya bada damar canje canje shigarwar gama-gamanen.
- Tool Turret : Ya ƙunshi alatattun cutta don nema cirewa kuma ta kara taimakawa wajen yin alƙawarin milling ko tapping.
- Sub-Spindle Assembly : Ana tsarkewa shi a matsayin farko mai tsinta, zai sami abubuwan da aka keke ta hanyar linear ko rotary transfer. Wannan tsari zai kare lokaci mai kyalewa ta hanyar yin alƙawari akan kowannin abubuwan daga biyu bangunna a cikin wani aiki mai zurfi.
Muhimmancin Farko daga Single-Spindle da Multi-Turret Machines
Masu gurbin single-spindle suna buƙatar tabbatar da kayan aiki. Tsarin biyu suna gyara wannan aikin. Waƙatin tafiɗawa sun tsakanin 40% zuwa kusan 66% dibé tsarin na yau. Masu gurbin multi-turret suna ba da kayan aiki karin.
Amma bai wuce bayan biyu mai haɓaka gine-gine ba. Wannan ke mahimmanci ga kayan aiki masu girma da sauri. Kayan aiki na musamman su richi shafin ±0.005mm. Yana tabbatar da aikin sa kuma busasa mai amíncewa.
Abubuwan tafiya na Double Spindle CNC Turning Machines
Double spindle CNC turning machines suna ba da abubuwan tafiya masu iko ga tasirin girma - sanya sabon yanayin tasirin aikin a cikin al'adu ba tare da kuskuren sauri.
Rakwar Waƙatin Aiki Tare da Gine-Ginen Mai Haɓaka
Biyan spindle suna ba da damar yin aiki bisa hannaya. Yanayin aiki bisa hannaya yana kashe matakan fagen. Waƙatin aiki yana ƙarewa ne 40–60% dibé masu gurbin single-spindle. Haɓakar daidaiton yana tabbatar da sauri ta hanyar ±0.0005in. Wannan yana da ididi don kayan aiki masu sauri. Babu watsi a cikin sauri lokacin yin cut.
Samaruwa Dandalin Kudaden Kayan Aiki da Ragoji Cikin Matsayi
Haɓakkar kayan aiki akan karkashin keɓaɗɗiya yana rage matsayin mutum, yana rage kudaden alaka da matsayi ne ta 82%. Saboda duk ayyukan suna faruwa cikin wani dare guda, ana rage haɓakkar dandali, kuma samarwarsa tsawon girman aiki ya dura saboda tsawon samarwa.
Ayyukan Da Ake So Don Mashefin Double Spindle CNC Turning
Kayan Aiki Mai Yawa Da Kumfa A Fagar Jarumi da Fagar Tabbata
Wadannan kayayyaki suna bugun sauya yayin amfani da yawa a matsayin abubuwa kafin sauya irin wadannan abubuwa kafin sauya kowane lokaci ke taimaka. Dole ne a yi misali daga tsarin otomatik, wadannan tsarin suna buƙe abubuwan iko kamar shafts da kayan bango ta hanyar 37% mai sauƙi karfi dibu da wadannan kayan sauya gudaɗa guda. Sai dai kuma har ma a mamalin samar da kayan medikal! Suna iya shahewar duk jinsi kayan inganci da kayan titanium ta hanyar sauya zuwa + ko - 0.005 mm. Irin sauyawa wannan itace ba za a sami batila yayin samar da abubuwa biyu da biyu, wanda ke taimakawa wajen tabbatar da ainihin standardai na kwaliti a cikin samar da kayan lafiya.
Abubuwan Axial Masu Komplikita Suƙa Buƙe Ayyukan Sauran
Haɓakkar tsarin biyu sun share shiwa ta hanyar manufofin kayayyakin da suka buƙata girma. Spindle mai zuwa yana amfani da saukin kirkirar sai bayanin, yayin da na biyu tana amfani da sauya, sauya, ko karkashin kashi biyu—a duk wajen gama daya. Wannan ke taimaka ga karkashin hydraulic fittings da kashi biyu ko aerospace bushings da suka buƙata karkashin ciki bayan sauya mai zuwa, yana rage idon kuskurensi ta 68%.
Kayan tsari na abubuwan da ake zauna
Tsaro da Hanyar Tsaro, Sana'ar Tsaro, da Zaman lafiya da Bar Feed
Tsaro mai zurfi yana rage idon kuskuren. Tsaro mai kyau yana tafiya idon kuskuren ta 40% bayan cutuku masu hankali. Awojin 24 turret stations an ba da shawara. Yana wasa canjin sana’ar manufofi.
Zaman lafiya da kayan bar da diameter 76mm ita ce mala karfi. Tana ba da damar kirkirar shafts mai tsoro ba tare da kuskuren. Wannan yana rage waƙatin kashewa ta 30%, don takardun sharuɗɗan sarrafa. Ga kayan dadi mai hankali kamar titanium na aerospace, zaɓi kayan feed na hydraulic ko servo.
Shigarwa zuwa Automation da Industry 4.0 Readiness
Duba taimakon MTConnect/OPC UA protocol. Yana ba da damar kaiwada bayanai tare da robotics. Wanda yake kwance ayyukan kai ta hanyar 22% a wajen tallafin girma. Sensoren IoT na asali suna duba tsawon spindle.
Daidaiton tsawon yana samun tsawon ±0.5°C. Alalubar farko suna kawo tsoro akan rashin tsawon. Zugun API da alamu na abubuwan sama suna taimaka wajen allon allon duniya. Suna buga 85% na gafafin bearing zuwa farkon lokaci.
Mashini CNC mai double spindle mai wadannan abubuwan yana garuwa aikin da ke dauki shekara sosai. Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. yana ba da halayyoyin ganewa daga allon allon duniya.
