I-CNC Lathe Eshisilisa-Isibhakabhaka Esishumiwe Ngokwesibhakabhaka Esine-Isibhakabhaka Kwezindustria Zokusebenza Kwemoto

Izinkqubo zezinqubo zezinhloso zokuzisa izinhloso zokuzisa, kufuneka kubekwe ukulinganisa okuphelele kwe-IT6 ku-IT7 nokulungisa ukubhala ngokwesibonelo, okungakwazi kakhulu ukwenza ngokuphelele yizinhloso zokuzisa ezenziwa ngemikhumbu yokuzisa enye. Ikhambu elihlukene le-45 degree elitholakala ngokuthi lisebenzisa isikrini esikhulu sokugcina imithombo esingatholakala ngokuphelele sibe yinkambo yokuqala yezinhloso zokuzisa zezinhloso zokuzisa, njengoba isimo sokuhluka nesikhombisa sokugcina isikhumbu sokuzisa sifundisa ukuzisa okuphelele kunezinhloso zokuzisa ezinhlaka. Isibonelo sokuguqula izinhloso zokuzisa esenzekayo ngumthwalo wokuzisa wezinhloso zokuzisa eNingizimu Ntshonalanga wabonisa lokhu kahle. Umthwalo wawusebenzisa izinhloso zokuzisa ezinhlaka ukuzisa izinhloso zokuzisa zezinhloso zokuzisa, fakazela ukuthi kusenziwa amashumi amabili nekamashumi amabili amasibili okuhlanjwa kwezinhloso zokuzisa ngokuzisa okuphelele, kodwa ukuguqula kuzinhloso zokuzisa ezinhlaka zezinhloso zokuzisa zezinhloso zokuzisa zisiza ukuthi kusenziwa amashumi amabili amasibili okuhlanjwa kwezinhloso zokuzisa ngeminyaka emibili. Izindlela zokusebenza zezinhloso zokuzisa zezinhloso zokuzisa zaseNingizimu zasayika ukuthi izinhloso zokuzisa ezinhlaka zisiza ukuthi kusenziwa okuphelele kwe-micron ngokuphelele kwezinhloso zokuzisa zezinhloso zokuzisa, okuyisivumelwano ngezindlela zokusebenza zase-ISO zokulinganisa izinhloso zokuzisa zezinhloso zokuzisa. Isikrini sokuphelele sisenziwa ngamashumi amabili ngokuphelele kwezinhloso zokuzisa zezinhloso zokuzisa ukuze kusenziwe ukuthi kusenziwa okuphelele kwezinhloso zokuzisa zezinhloso zokuzisa, ukuze kusenziwe ukuthi kusenziwa okuphelele kwezinhloso zokuzisa zezinhloso zokuzisa.

Ama-turners e-CNC anekhanda elilodwa adinga ukuguqulwa kwesandla komsebenzi nokuxhuma kwesibili ukuqedela zombili izinhlangothi zezingxenye zeshafti yezimoto, kudle umsebenzi owengeziwe futhi kwandise kakhulu umjikelezo wokucubungula ucezu olulodwa. I-slant bed double head lathes ifaka ama-spindle amabili azimele aphikisanayo ane-four axis linkage synchronous control, eqeda kokubili ukugoqa ukuphela nokugaya ngesenzo esisodwa sokuxhuma. Idatha yokukhiqiza yesikhathi eside elandelwayo evela kuphrojekthi ye-OEM ye-axle yezimoto ezisetshenziswayo ibonisa ukuthi isondo ngalinye le-shock absorber lithatha imizuzu eyishumi nesishiyagalombili ngokwesilinganiso emshinini onekhanda elilodwa, kuyilapho ukucubungula okuhambisanayo kwekhanda eliphind Onjiniyela abaphezulu bezinkampani zezimoto bakhipha imibiko yokuhlaziya ukusebenza kahle kwemishini ethi ubuchwepheshe obuhambisanayo obuhambisana nekhanda eliphindwe kabili bukhuphula umthamo ophelele womsebenzi ngamaphesenti angamakhulu amabili ngaphandle kokwandisa indawo yomsebenzi. Uhlelo lwe-hydraulic synchronous clamping lugcina ukuqina okulinganiselayo emaphethelweni womabili omsebenzi ngesikhathi sokujikeleza ngesivinini esikhulu, kuqeda ukushintshwa kwesikhundla okuvela ekusebenzeni okuphindaphindiwe kokuguqula ngesandla okuvamile emigqeni yokukhiqiza i-lathe yekhanda elilodwa.

Ukuchitha kwe-coaxiality kuyisibonelo esikhulu sekuthi isibonelo sokungafanele kwezinto zokusebenza zezihlangothi zomoto ezifakwa ngamashini e-lathe ezinhloso, kwenziwa ngalokho umsebenzisi ususula nokubuyisela izinto zokusebenza ezingaphansi ukwenza ukusebenza kwesibhakabhaka. Amashini e-CNC ephakathi kwezihlangothi ezimbili zokuphepha amashini e-lathe ayisebenzisa isihlangothi esingaphansi sokufaka phakathi kwezihlangothi ezimbili kusukela ekusizeni kuze kumkhiqizo wokugcina, kwenza ukufaka kabusha kwezihlangothi ezimbili ngaphandle kokususa isihlangothi ekusizeni. Izilaboratori zokuzivikela ukuzimisa okwesibili ziyahlola iziphakamiso zokuchitha kwe-coaxiality: izinto zokusebenza ezwenziwe ngendlela yokuqondisa kabusha yezihlangothi ezimbili ziyasebenza ngaphakathi kwe-0.005mm, ngakho-ke izinto zokusebenza ezifakwa ngomhlangothi omunye futhi ziyabuyiselwa ziyakhulula i-0.02mm yokuchitha okusetshenziswa ngamashini wezihlangothi zomoto. Izistatistikhi zokuchitha ezinkulu ezikusungulwa kuma-supplier ezingaphansi kwezihlangothi zomoto emhlabeni wonke zibonisa ukuthi izindawo zokusebenza ezingaphansi kwezihlangothi ezimbili zokuphepha amashini e-lathe ziyakhupha indlela yokuhlanganisa izinto zokusebenza ngaphezu kwezikhathi ezintathu, kunciphisa ukungafanele kwezihlangothi futhi ukuthatha izindleko zokusebenza okungafanele kwezihlangothi ezingaphansi. Ukubeka kwezihlangothi ngokulingana kuyavikela isihlangothi esikhulu sokusebenza ngokuphambuka ukuze kufanele nezidingo zokuhlanganisa kwe-engine nezihlangothi zokuphepha.

Ukuphatha kwezinkundla zokusebenza kwemithombo yezinkundla zokusebenza kwe-steel nezinkundla zokusebenza kwe-alloy kwenza amachips amakhulu emithombo eyakhiwe ngokuzimisa, okuyakhipha amachips amakhulu ekhaya lokuqala lokusebenza kwe-flat bed lathe, okubangela ukuthi kufanele ukususa ukusebenza ngokushesha ukuze kwenziwe ukucasha ngokujwayelekile, futhi kuvumela izixwayiso ezingasizwa zokusebenza. Ukuthatha kwezinkundla zokusebenza kwe-45 degree inclined slant bed usebenza ngokuzimisa kwe-gravity ukuze amachips asechazwe ayoshishe ngokuzimisa ku-“chip conveyor belts” okufanana nazo, okwenza ukuthi amachips ayosholwa ngokuzimisa ngaphandle kokususa ukusebenza. Izidata zokugcina ukusebenza ekuhambelweni kwezinkundla zokusebenza kwezinkundla zokusebenza kwe-auto ezingaphezu kwezintathu amakhulu kwenye yasekhaya kuhlanganiswa kwezinkundla zokusebenza kwe-slant bed double head lathes zihlaziyela ukususa ukusebenza kwe-chip cleaning ngama-78% kulokho okwenzekayo ngamathuba ase-flat bed. Ukuthatha kwezinkundla zokusebenza kwe-stainless steel ephumelelayo kungavumeli ukuthi i-coolant ishise noma amachips ayahlukane kuma-guide rails, okunzuzisa ubudlelwane bokusebenza kwe-linear roller guide assemblies esetshenzisiwe kuma-axes we-X ne-Z. Kuma-workshops kwe-auto okusebenza ngokuphinda-phinda ngamahora angu-24 ngokuphinda-phinda kwezinkundla zokusebenza, ukuthatha kwezinkundla zokusebenza kwe-automatic chip removal kususa ukususa ukusebenza ngokuphinda-phinda futhi kusindisa ubude bokuphinda-phinda kwezinkundla zokusebenza ngokuphinda-phinda.

Ama-turners e-CNC asezingeni eliphakeme anezindwangu ezimbili ezicijile agcina amamojula amaningi asebenzayo angahle ahlelwe ukuze ahambisane nezidingo zokukhiqiza ezahlukahlukene zezimoto ezihlanganisa izimoto zabagibeli, ama-EV amasha kagesi namaloli asindayo. Amakhasimende angakhetha ama-automatic feeding and unloading truss manipulators emigqeni yokukhiqiza eqhubekayo engenabantu, noma afake iziphethu zamandla eziyishumi nambili zesiteshi ukuqedela ukuguqula ukugaya nokucubungula okuhlanganisiwe esiteshini esisodwa. Umshini wokusebenza usekela izinhlelo ezijwayelekile zokulawula ezimbonini ezihlanganisa i-FANUC ne-GSK 980TB3, ehambisanayo nokusebenza kwama-shaft emoto, izinduku zama-piston, izindlu zama-axle nama-roller shafts ezimoto zezimayini. Ama-chuck kagesi ahlukahlukene agcina amandla okuqinisa ngokuya ngobulukhuni obuhlukile be-alloy, okugwema ukufakwa kwe-superface ezingxenyeni eziqinile zezimoto ezindongeni ezincane. Ama-oda okuhlola ama-prototype amancane kanye nokukhiqizwa kwe-OEM enkulu yonyaka kungasebenza ngokuqinile emshinini ofanayo onamakhanda amabili ngaphandle kokutshalwa kwemali okwengeziwe kwemishini yamathuluzi emashini.

Izimboni zomhlaba wonke ze-OEM zezimoto nabahlinzeki bezingxenye ze-tier one bafuna abakhiqizi be-lathe abanekhanda eliphindwe kabili abanokwethenjelwa abanokuhlangana okuphelele kokuphonswa kanye namandla omhlaba wonke ngemuva kwensizakalo yokuthengisa. I-Hengxing isebenzisa ama-workshops akhethekile okukhiqiza imibhede yokuncibilikisa yensimbi kanye nemigqa yokuhlanganisa eqondile ezenzakalelayo, wonke umshini wethuluzi udlula ukuhlolwa kokuphepha okuyizinyathelo eziningi ukuthola isitifiketi esiphelele se-ISO ne-CE. Lo mkhiqizo wakha inethiwekhi yezinsizakalo zobuchwepheshe yaphesheya kwezilwandle ehlanganisa amazwe angaphezu kwamashumi amathathu kubandakanya iNetherlands Brazil India neVietnam, enikeza ukuholwa kwesikhathi eside endaweni kanye nesiqinisekiso sezinqolobane zezingxenye ezisele kumakhasimende ezimoto ahamba ngemingcele. Amaqembu ochwepheshe bezobunjiniyela bangaphambi kokuthengisa akha izinhlelo zenqubo eziqondisiwe ezihambisana nezidingo zamakhasimende eziqondene nokucutshungulwa kwezingxenye zeshafti, enikeza imibiko yokuhlaziywa kokusebenza kahle kokukhiqiza kwe-ROI mahhala. Kusukela ekubumbeni okuluhlaza kuya ekupakisheni komshini ophelile nasekulethweni kwezinto zasolwandle, ukulawulwa kokukhiqiza okuhlanganisiwe kuqinisekisa ukuhlinzekwa okuzinzile kwe-lathe okuqhubekayo kwamaphrojekthi wokukhiqiza imoto emhlabeni wonke.