Isilayini esihlukileyo esinezikhanda ezimbili CNC yokufaka isikhumba sokushaya isikhumba eside

Izingxenye zokusebenza ezinde ezinemigqa engaphezu kwamakhulu ayisishiyagalombili ama-millimeter kuhlanganise nemigqa ye-roller yezimayini nezinduku ze-piston zezimoto zikhiqiza ukudlidliza okucacile kokusika ngesikhathi sokuphenduka ngesivinini esikhulu uma kusetshenziswe emibhedeni eyisicaba yama- I-integrated 45 ° ephansi isikhungo samandla adonsela phansi cast slant bed iba isiqinisekiso esiyinhloko sokwakhiwa komshini ozinzile we-shaft ende, ngokwakheka kwebhokisi elinesisindo esiqinile kanye nokwelashwa okuphindwe kabili kokuguga okushisa okuphezulu okuqeda ngokuphelele ukucindezeleka kwangaphakathi kokusakaza Isibonelo sokuthuthukiswa kwemishini yangempela esuka efektri yezingxenye zezimayini eningizimu-mpumalanga ye-Asia siqinisekisa ngokuphelele lokhu kwehluka kokusebenza. Lesi sitshalo ekuqaleni sasebenzisa ama-lathe emibhede eyisicaba ukuze sikhiqize ama-roller shafts ayizinkulungwane ezingamakhulu amabili, sifaka isilinganiso sokulahlwa samaphesenti ayishumi nesithupha esibangelwa ukuhlanekezelwa kobukhulu obubangelwa ukudlidliza, ngenkathi sishintshela kuma-lathe emibhede emi Izinga lomhlaba wonke lokucacisa imishini ISO 13041 lichaza ngokucacile imikhawulo ye-amplitude ye-vibration yemishini yokucubungula izinto ezinde, futhi izakhiwo zombhede ezicijile zifaka amagagasi amaningi okuhlaba amaphesenti angamashumi ayisithupha kunezingxenye ezifanayo. Izinsimbi eziqondisa ama-roller ezifakwa ezindaweni ezigobile zigcina ukunemba kokudla okuqhubekayo ngisho nangaphansi komthwalo omkhulu wokusika i-shaft ende amahora angamashumi amabili nane ngokuqhubekayo.

Iphutha le-coaxial libalwa njengephutha elibulalayo kakhulu lekhwalithi lama-shaft amade aqediwe, ikakhulukazi elivela ekuhlukanisweni okuphindaphindiwe nasekubekwe kabusha okudingekayo ngama-torn anekhanda elilodwa ukuze kusetshenziswe zombili izinhlangothi zeshafti. I-slant bed double head CNC lathes isebenzisa ama-spindle amabili ahambisanayo ukufaka i-clamp eluhlaza ebomvu kusukela emaphethelweni amabili ngesikhathi esisodwa, ukuqedela umbuthano ophelele wangaphandle ukuvula ubuso bokugcina nokufaka ngaphandle kokukhulula isiqeshana phakathi nokucubungula. Idatha yokulandelela ikhwalithi yesikhathi eside yokukhiqizwa kwe-roller shaft yezimayini ibonisa ukuthi ama-torns anekhanda elilodwa akhiqiza ukuphambuka okuphakathi kuka-0.022mm coaxial, kuyilapho ikhanda eliphindwe kabili elilodwa lokulawula ukulawula iphutha lokwakha ngaphakathi kuka-0.005 Ama-laboratories okuhlola ama-geometry azimele avela eceleni ashicilela imibiko yokuqhathanisa eqinisekisa ukwakheka kwe-spindle okuhambisanayo okuvala i-shaft central axis unomphela, kugwenywe ukuphazamiseka okubangelwa ukuguqula ngesandla ama-semi-finished blank. Abahlinzeki bomhlaba wonke bezingxenye zemishini abasebenzisa lesi sixazululo se-double head slant bed bandisa izinga lokudlula komkhiqizo ophelile we-shaft ende ngamaphesenti angaphezu kwangu-18 futhi banciphise kakhulu ukulahleka kwemfucuza yezinto zokusetshenziswa.

Ukujikeleza okuqhubekayo kwe-shaft ende kukhiqiza ama-chips amakhulu ensimbi aphezulu okushisa okulula ukuwa ngaphakathi kwama-lathe cabins, adlulise ukushisa okusele kuma-rails okuqondisa futhi abangele ukuguqulwa okushisayo okulimazayo ukuvumelana kobukhulu beshaft ende. I-45 ° enyakazayo embhedeni surface of slant embhedeni double ikhanda lathes isebenzisa amandla adonsela phansi emvelo ukuze slide zonke izingcezu cut ku kuhambisana chain chip conveyors, nokuqaphela chip ukususwa othomathikhi ngaphandle kokumisa eside shaft batch processing. Izibalo zokugcinwa kwezinto eziqoqwe emagcekeni emayini nemoto angaphezu kwamakhulu amathathu emhlabeni wonke zibonisa ukuthi imishini enombhede ogobekile inciphisa isikhathi sokuvala ukuhlanza ama-chip ngamaphesenti angu - 76 uma iqhathaniswa nemikhiqizo enombhede owodwa. Izindlu zokucubungula ezingenasici ezivaliwe ngokuphelele zivimba ukuchitheka kwe-chip ekushiseni okuphezulu nokugcwala kwe-coolant, kuvikela i-X Z axis ball screw kanye ne-linear guide assemblies ekuqhekekeni okushisayo. Ezimbonini eziqhuba imigqa yokukhiqiza emide engaphazanyiswa imini nobusuku, ukuchithwa kwe-chips okuzenzakalelayo kususa ukuhlanza okuvamile futhi kuzinze njalo umthamo wokukhiqiza wansuku zonke.

Amasipheleli amabili e-“single spindle” esihlakweni sobukhulu abafuna ukususa, ukubuyela futhi ukufaka kabusha amasipheleli amadlinga emva kokugcina indawo yomkhono wokuphakama, kubeka isikhathi esikhulu sokusebenza ngaphandle kwezinhlobo zokusebenza futhi kuzimisa ukuguqula kwesikhumba. Amasipheleli amabili e-“slant bed” abasebenza amasipheleli amabili athile amahlanu asebenza ngokuhambisana ukuze bakhulise indawo yemkhono yasekhohlo nasekhuma ngokuhambisana ngendawo eyodwa yokugcina. Idatha yezikhathi zokuproducwa yamapheleli amadlinga we-hydraulic ezingama-1200 mm ibonisa ukuthi amasipheleli amabili ayetsha iminithi e-21 ngalokho ngalokho, ngakho-ke ukusebenza ngokuhambisana kwe-masipheleli amabili kunciphisa isikhathi sokuproducwa ku-minithi e-10 kuphela. Abaprofesiwane be-mechanical process abasezintandweni bezifundo zabonisa ukuthi amasipheleli amabili e-slant bed akhulisa ukuguqula kwesikhumba sokuproducwa kwezikhumba zemkhono ezidlinga ngamashumi amabili ngaphandle kokunquma indawo yebhuldingi yefabhrike. Isistimu yezichecku zesinkhanyiso yehydraulic isabalansisa ukuthi kubhekwe kubani ngokulinganayo kubini bendawo yemkhono yasekhohlo nasekhuma ngokuchaza kakhulu, kuvikela ukuthi kusale kusala nokuthi kusale kusondele okukhula ukungena kwezinhlobo zemkhono ezidlinga.

Ama-turners aphethe amakhanda amabili ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlanganisiwe ahlangan Ibanga lesikhungo se-spindle lingenziwa ngezifiso ukuze lifanelane nezingxenye ezinde ezisukela kumakhulu amahlanu kuya enkulungwaneni eyodwa namahlanu ama-millimeter ubude, futhi izesekeli ze-hydraulic auxiliary tailstock zisekela ukusekelwa okuncane kwe-ultra-long shaft anti vibration auxiliary. Amakhasimende angakhetha ama-automatic truss loading and unloading manipulators ukwakha imigqa yokukhiqiza engapheli engaqhutshwa umuntu, enezinqaba zamandla eziyishumi nambili eziteshini eziqaphela ukujika ukugaya ukugaya ukucubungula okuhlanganisiwe esiteshini esisodwa. Umshini wokusebenzisa amathuluzi uyahambisana nezinhlelo ezijwayelekile zokulawula i-FANUC ne-GSK 980TB3, ezihlanganisa ukucutshungulwa kwama-roller shafts ezimayini, ama-shaft we-transmission othomathikhi kanye nezinduku ze-piston hydraulic. Ama-oda okuhlola ama-prototype ama-batch amancane ama-shaft amade kanye nokuthunyelwa okukhulu kwe-OEM ngonyaka kokubili kungagijima ngokuzinzile kumishini efanayo ye-slant bed double head ngaphandle kokutshalwa kwemali eyengeziwe emshinini.

Abakhiqizi bomhlaba wonke bezingxenye zezimoto zemishini yezimayini kanye nezingxenye ze-hydraulic bafuna abahlinzeki be-slant bed double head lathe abanokuhlanganiswa okuhlanganisiwe kokusakaza kanye namandla okusebenza ngemuva kokuthengisa. I-Hengxing isebenzisa ama-workshops okukhethekile wokusakaza umbhede we-cast iron kanye nemigqa yokuhlanganisa eqondile ezenzakalelayo, i-lathe ngayinye eqediwe idlula ukuhlolwa kokuphepha kokudlidliza kwejometri ngezigaba eziningi ukuthola isitifiketi esiphelele se-ISO ne-CE Lo mkhiqizo wakha inethiwekhi yezinsizakalo zobuchwepheshe yaphesheya kwezilwandle ehlanganisa amazwe angaphezu kwamashumi amathathu kubandakanya iNetherlands Brazil India neVietnam, enikeza isiqondiso sesikhathi eside sokuphathwa kwendawo kanye nesiqinisekiso esizinzile sezinsiza zokupakisha kuwo wonke amaklayenti okucubungula ama-shaft Amaqembu ochwepheshe bezobunjiniyela bangaphambi kokuthengisa akha izinhlelo eziqondisiwe zenqubo yokucubungula i-shaft ende futhi ahlinzeke imibiko yamahhala yokuhlaziywa kokusebenza kahle kokukhiqiza kwe-ROI. Ukulawulwa okuhlanganisiwe kokukhiqizwa kwenqubo yonke kusuka ekubunjweni okungavuthiwe kuya ekuthuthweni kwe-container olwandle kuqinisekisa ukuhlinzekwa okuzinzile kwe-slant bed double head lathe yamaphrojekthi wokukhiqiza ngobuningi we-shaft ende yomhlaba wonke.