CNC Lathe na ƙaramin kudin ƙasa da ƙaramin kudin ƙasa ta hanyar ƙoƙarin gurbi na tsakiya

Kwayoyin da suka fi 800 millimeter, kamar shafin gurbi na maimakon kasa da kwayoyin piston na motor, suna haifar da tsanani mai zafi a lokacin yin cuttinsu a lokaci ce mai zafi a cikin flat bed single spindle lathes, wanda ke haifar da kuskuren cylindricity da roughness na surface da sufi daga limits na drawing. Shafin 45° mai yawa ga center of gravity na cast slant bed ya zama sharhin tukunin baya na kwayoyin da sufi yanzu, da kuma ribin box mai yawa da double high temperature aging treatment wanda ya kare tsanani na casting a dukkanin lokaci. Kashe da kwayoyin da sufi yanzu daga factory na mining component a Southeast Asia ya nuna wannan farko na performance. Factory ya fito da flat bed lathes don yin conveyor roller shafts da sufi 1200 millimeter, ya rubuta 16% reject rate wanda ya haifar da tsanani, amma lokacin da su fito zuwa slant bed double head lathes, suka raba kwayoyin da sufi zuwa 1.8% a lokacin 3 months. International machine tool precision standard ISO 13041 ya bayyana limits na vibration amplitude don long workpiece processing equipment, kuma slant bed structures suna samun 60% cutting shock wave kafin flat frame counterparts. Linear roller guide rails da suka sa a inclined bed surfaces suna kare feeding precision a dukkanin lokaci, kamar yadda suka yi a lokacin heavy long shaft cutting load don 24 hour continuous shifts.

Kuskuren coaxiality ya kasance mafi girman lahani na inganci don ƙarancin dogon shafts, wanda ya samo asali ne daga maimaitawa da sake sanyawa da ake buƙata ta hanyar lathes guda ɗaya don aiki duka ƙarshen shaft. Slant gado biyu shugaban CNC lathes tura wani biyu na kishiya synchronous spindles zuwa clamp raw dogon bar stock daga biyu ends lokaci guda, kammala cikakken waje da'irar juya karshen fuska hakowa da kuma chamfering ba tare da sassautawa da workpiece tsakiyar aiki. Bayanai na dogon lokaci na ingancin bin diddigin samar da kayan aikin hakar ma'adinai ya nuna cewa lathes guda ɗaya suna haifar da matsakaicin 0.022mm na karkatar da coaxial, yayin da madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin mada Laboratories masu zaman kansu na gwaji na uku suna buga rahotanni na kwatanta da ke tabbatar da tsarin shimfidawa na simintin gyare-gyare na tsakiya na tsakiya na tsakiya na tsakiya na dindindin, yana guje wa karkatarwa da aka haifar ta hanyar juyawa da hannu. Masu samar da kayan aikin injina na duniya da ke amfani da wannan maganin shimfidar shimfidar shimfidar shimfidar wuri biyu suna haɓaka ƙimar wucewar samfurin da ya ƙare da sama da kashi goma sha takwas kuma suna rage asarar albarkatun ƙasa sosai.

Ci gaba da juyawa mai tsayi yana haifar da manyan ƙwayoyin ƙarfe masu zafi waɗanda ke da sauƙi a cikin ɗakunan katako na katako, suna canja wurin zafi mai ƙarancin zuwa layin jagora da haifar da lalacewar zafi wanda ke lalata daidaiton girman dogon katako. 45 ° karkataccen farfajiyar shimfiɗa na shimfiɗa mai ɗorawa mai ɗorawa yana amfani da nauyi na halitta don zame dukkan ɓangarorin da aka yanke zuwa cikin jigilar kayan haɗin sarkar da aka dace, yana fahimtar cirewar guntu ta atomatik ba tare da dakatar da sarrafa dogon shaft ba. Bayanan kula da kayan aiki da aka tattara daga fiye da ɗari uku na ma'adinai da kuma motocin motoci na duniya sun nuna cewa kayan aiki na shimfiɗa yana rage lokacin kashewa na tsabtace guntu da kashi saba'in da shida idan aka kwatanta da samfurori masu shimfiɗa. Cikakken ɗakunan sarrafawa na bakin karfe suna toshe tsararren zafin jiki mai zafi da kuma kwararar ruwan sanyi, suna kare dunƙulen ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙ Ga masana'antun da ke aiki da layin samar da dogon zango ba tare da katsewa ba dare da rana, fitar da kwakwalwar kwakwalwar ta atomatik tana kawar da hutun tsabtace hannu da yawa kuma yana daidaita yawan fitarwa na yau da kullun.

Masu amfani da kayan aiki na al'ada suna buƙatar masu aiki su sauke flip da sake yin aiki da dogon aiki bayan kammala ƙarshen shaft, suna cinye lokaci mai yawa da kuma ƙuntata yawan aikin bita. Slant bed biyu shugaban lathes aiki biyu m hudu axis linkage spindles synchronously zuwa aiki hagu da dama shaft kawo karshen a lokaci guda a daya clamping sake zagayowar. Bayanan lokacin samar da sandunan piston na mil mil mil mil suna nuna cewa lathes masu kai guda suna ɗaukar minti ashirin da ɗaya a matsakaita, yayin da aikin haɗin kai na kai biyu ya rage dukkan aikin zuwa minti goma kawai. Manyan injiniyoyin sarrafa kayan aiki suna buga nazarin inganci wanda ke nuna cewa kayan aikin gado mai lankwasawa biyu suna ɗaga ɗakunan aikin dogon lokaci da kashi ɗari biyu ba tare da faɗaɗa filin ginin masana'antar ba. Tsarin hydraulic synchronous chuck yana daidaita ƙarfin matsawa a kan ƙarshen ƙarshen dogon lokacin juyawa mai sauri, yana hana zamewa da canjin wuri wanda ke ɓarnatar da kayan albarkatun da aka gama.

Kwararrun kayan aikin kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwalliyar kwal Za'a iya daidaita tazarar tsakiyar spindle don dacewa da dogon kayan aiki wanda ya kai millimeter ɗari biyar zuwa dubu biyar a tsayi, kuma kayan haɗin gwiwar haɗin gwiwar na lantarki suna tallafawa tallafin tallafi na anti-vibration mai tsayi. Abokan ciniki na iya zaɓar masu sarrafa kayan aiki na atomatik da kwashe kayan aiki don gina layin samar da madaidaiciya mara matuki, tare da tashoshin wutar lantarki goma sha biyu da ke aiwatar da juyawa da niƙa kayan aiki a cikin tashar guda. Kayan aikin na'ura yana dacewa da tsarin sarrafawa na yau da kullun FANUC da GSK 980TB3, wanda ya shafi aikin sarrafa kayan aikin ma'adinai na ma'adinai, tashar watsawa ta atomatik da sandunan piston na hydraulic. Ƙananan ƙananan umarni na gwaji na samfurin samfurin da kuma manyan jigilar kayayyaki na OEM na shekara-shekara suna iya gudana a kan kayan aiki guda biyu na kayan aiki ba tare da ƙarin kayan aiki ba.

Global hakar ma'adinai kayan aiki auto sassa da na'ura mai aiki da karfin ruwa bangaren masana'antun neman abin dogara slant gado biyu shugaban lathe kaya da hadedde simintin gyare-gyare taro da kuma ketare iyaka bayan tallace-tallace sabis damar. Hengxing yana gudanar da kwararrun masu aikin simintin gyaran ƙarfe masu tsattsauran ra'ayi da kuma layin haɗuwa na atomatik, kowane lathe da aka gama yana wucewa ta hanyar dubawa na haɗuwa da yanayin yanayin da ya dace don samun cikakkiyar takardar shaidar ISO da CE. Alamar ta gina cibiyar sadarwar sabis na fasaha a ƙasashen waje da ke rufe ƙasashe sama da talatin ciki har da Netherlands Brazil Indiya da Vietnam, suna ba da jagora na dogon lokaci kan aikin aiki da tabbacin kayan ajiya na tsayayye ga duk abokan cinikin sarrafa dogon shaft. Professional pre-tallace-tallace injiniya teams tsara niyya dogon shaft aiki tsari makircinsu da kuma samar da free ROI samar da ingancin bincike rahotanni. Cikakken tsarin sarrafa samarwa daga zubar da kayan aiki zuwa jigilar kwantena na teku yana tabbatar da daidaitaccen kwanciyar hankali mai shimfiɗa mai ɗorawa don samar da madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin