Dual-Spindle CNC Lathe : Definition, Core Principle, and Key Differentiation
Yadda mesin CNC na double spindle ke farko daga lathes na single-spindle
A dual spindle cnc lathe ke farko daga nau'ikan single-spindle. Lathes na single-spindle suna amfani da kawai kama biyu na abubuwar aiki. Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. ke amfani da alhakin dual-spindle. Tana da spindles biyu masu zama mai iyaka don machining mai zurfi. An buƙatar baya biyu kamar wani aiki.
An gyara da kayayyakin saiti ba su a bukata. Mai shafe mai shafin yanzu ya yi amfanin farko. Mai shafe na biyu ya sami wani baya ta gaba don kammala ayyuka. Ayyukar da aka iya yin lamba sun zama masu aiwa.
Rabuwar wasanin yanar gizo sun fada cewa zamantakewa ta rakaƙe da 40%. Kuskuren sabunta da buƙatar abokin gida sun rakaƙe sosai. Mataimakin samun gidido ta tafi, kuma nettafawa ta dace tsakanin yanki. Daidaiton aiki ta dace batch zuwa batch.
Mantiƙar ayyukan da ake yi masu aiwa na farko da baya
Mai shafe mai shafin yanzu ya yi aiki ne akan baya ta farko. Mai shafe na biyu ya karkata kansa da mai shafin yanzu bayan sa. Sun karkatar da irin zaɓen nema don samun daidaiton micrometer. Abubuwan da aka hada sun dawo daidai.
Duk mai shafe suna aiki masu aiwa bayan hada. Mai shafe mai shafin yanzu ya ci gaba da aiki ne akan abubuwan da aka hada. Mai shafe na biyu ya ci gaba da aiki ne akan baya ta biyu na abubuwan da aka hada. Taimakon da ke tsakiya ya kare daidaiton girma.
Yawan torque suna canzawa kada tsawon lokaci, kuma wakilan yana tare da fassara. Babu bukuku da za a buƙata gina hannu. Tabbatarwaɗɗan karni mai zuwa citin 30% samun kudaden biyan rayuwa. Kudaden tashin hannu suna kama da iyaka.
Samun Fara'ini: Rago na Tsawon Lokaci da Sauyin Aiki
Fara'ini masu adadin: Hanyoyin tsawon lokaci masu dake 40% masu sauƙi daga cikin ayyukan masu alaƙa
Mashinun CNC na biyu suna ƙara hadalin aikawa yayin da suna iya aiki akan kowane dama na abu ne mai yaya, wanda ya kare lokacin aikin kusa zuwa 40% dibu da ma'auni masu dama guda. Danna hanyan yadda: yayin da masu dama masu aiki a kan mutumdayin gaba daya na abu, masu dama biyu na iya kammala aikin taimaka ko nema a kan mutumdayin baya na abu wanda aka sauya masa a rungume. Wannan nau'in aikin mai zurfi yana nufin babu lokaci da aka wasta a tsawaita a tsakanin ayyuka, don haka zai hada aikin per hour ba tare da nemi karfafa masu dama ko kare cikakken aikin alatukan ba. Abin da ke kara kyau shi ne waɗannan duk inganciyoyi su faru wurin da mashini ta ke tafi da ita a kan gagaren aikin, tare da amfani da harshe na elektrikin kamar farko. Ba a bukatar canza abubuwan masifa ko invest a cikin abubuwan masifa mai girma ba.
Raruben samun sako-nanya—kara karfin aiki, ayyukan aiki, da sake saita abu
Tsarin dandalin biyu suna ba da damar sauya masoyi suyi ayyukan mai sauƙi a kuma lokaci wajen kula da abubuwan da aka shiga masa, wanda ya wuyaci waɗannan alamar yatsa na sauya masoyi da muna sani. Wannan yake cire uku daga cikin batutuwa ta efficiency. Na farko, akwai matsalolin nema abubuwa na iyaɗi daga mesin ɗaya zuwa sauya. Suna gaba da lokacin da aka tafiƙe yayin da masu aiki suna buƙatar sake sauya abubuwan kafin sai. Kuma na ƙarshe, babbu ne so matsalolin haɗin waɗannan abubuwa kusan kowane lokaci a sauya. Masu girma masoyi suna faɗi mana cewa suna ganin takardar 30% akan kudaden ajiyar kowane kayan da aka hada, kuma almost all defects caused by improper chucking. Sai dai abubuwan bayan ba su ci lokaci a kulle baya, suna zazzage har ma rufe babban sharhenta. Duk wadannan dalilai suna iya yi ban sha'awa, tare da yawan masoyi suna nuna OEE metrics suka ƙara ne daga 25% zuwa kamar yadda ya bisa 50% karfi a cikin sauya kayan maso
Abubuwan Daidaita da Tsarin Kontin Karatu na Mesin CNC Mai Tsokace
Kimbance na Main da sub-spindle: kimiyyar baki, inganci, da kimaun karfama
Tattara da aiki mai zuwa ga dual-spindle ya dace da yadda kyau hardware ta yi aiki tare da tsarin kontin smart. Lokacin dabar da abubuwa bayan spindles, yin wadannan alamar karanci suna da mahimmanci girma. A cikin wasu mesinai, wannan nau'in iyaka ana samunsa ta hanyar linear encoders masu iya amfani da servo driven ball screws wanda ke kiyaye duk abu a wani yanayi wajen iyaka takamatan 0.002 mm. Mai wakiltar CNC yana ambali tsakanin biyu spindles a lokaci daya, taimakawa wadannan su rufe a sararin makamata da angle don haka babu zama lokacin canza wuraren. Kiyasta torque levels wani abu mahimmanci ne. Idan an secondary spindle ba ta kiyasta ma main spindle ta yi, abubuwan za su ka wara ko kwayoyin za su fara rufa girman. Wannan shine dalilin wadda sashe mai zurfi suna hada load sensors wanda ke kara kara duba alhakin kuma sauke saiti na torque yayin amfani. Wadannan inganta suna taimakawa wajen samar da transitions masu kankara tsakanin ayyukan kuma nema lokaci mai zurfi game da 40%. Sai dai, yana nufin kullum batch mai fito daga layin yana ci gaba da kama daidaitacciyar girman daga farawa har zuwa kari.
Wannan Masu 'Dual-Spindle' Sai Yaushe: Kudaden Amfanin Da Ake Iyan Kuɗi Da Manufar Zabunta
Masu dual spindle CNC lathes suna da alƙawarin aiki ga ayyukan da aka yi dama da yawa. Ba su da kyauta wajen aikin baya. Sakoɗin single-spindle suna daidai don abubuwan cylindrical na kamar wani mataki. Nau'in biyan kuɗi ya rage ta 15–20%.
An samuwa shi ne daga programming mai saukin amfani da karyayyin maintenance. Tafiyar wurin aiki da hanyar kuɗi suna da ƙarin inganci.
Sunke tafiya 30–50% karin wurin aiki. Buƙatar hanyar kuɗi yana tafiya 15–20 kilowatts. Zabinta tare da buƙatar manufar. Abubuwan masu mahimmanci suna taimakawa wajen bin ka'idojin biyan kuɗi. Ƙarin girman abubuwa : Karin girman abubuwa ko ba zaune ba, yana batunsa dama dama alƙawarin aikin matakai
- Gurbin adadin aikace-aikace : Production mai ƙarin adadin guda (<500) har ma rare ya ci imanin 35–50% karin investar da kuɗi
- Tushe na ayyuka : Ayyukan da aka synchronize suna buƙata tushe mai tsauri a cikin CNC programming da amfani da troubleshooting
Sun zama abokin wasan kusurwa a cikin yanayin da aka fada. Wani daga cikin irin wadansu shine lokacin da ke tafiyya lokacin gine-gine. Kashi <±0.005 inches ke furta zuwa samun ayyukan alhaji. Mashi CNC na biyu yana da kyau har maƙaƙe kawai lokacin da ya haɗa da ayyuka da aka nuna. Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. ke taimaka wajen zaɓar tsarin mashi CNC na biyu mai kyau ga buƙatar da aka fada.
