Sistemin na kuma tsin da kuma lubrikan na Slant-Bed CNC Lathe

Yadu da Spindle Bearing mai gudunawa ya canza duk abu a waje na kasuwanci

Machinist ya zama a rana ta farko ta yamma da shigar da program mai tsarki kuma yin amfani da slant bed lathe don yin amfani da farko ayyukan. Diamita ta dace, tsarin sata ta dace, kuma ayyukan sun gudan cikin tsaro ba su nemo kuskur. A wani lokacin da aka fito a rana ta farko, idan an yi amfani da hakan program kuma hakan insert, ayyukan sun faru da farama da microns biyu daga ma'auni, kuma tsarin sata ya faru da kuskur mara yawa wanda ba su nemo a rana ta farko. Al’ummar ya taimaka da yin amfani da tool offset, amma al’amarin da ke ciki ba ne a tool path. Yana a spindle housing, wanda ya samun heat da suka yi a shekara shida. Spindle bearings sun faru da kuskur, headstock casting ya faru da kuskur da kuskur, kuma geometry na machine ya faru da kuskur da kuskur don yin amfani da tolerance band. Wannan haɗi shine sabon da slant bed CNC lathe cooling da lubrication system ke buƙatar amfani da su kamar spindle speed ko turret configuration. Thermal stability ba wani feature na ƙarfi ba. Shii ne wanda ke fara machine wanda ke dauke da size a yamma duk wani rana daga machine wanda ke gudan cikin heat na sa.

Kamarin Sa Kullum Dandamai Na Gwamnati Ya Zama Muhimmanci Don Samun Tattalin Kuma

Tattara na karama na CNC lathe mai yawa ba ta kasance ne kamar yin fuskantarwa na karama. Ta zama babu wani abu da ke shugaban yin hanyar yin gudummawa na yadda ƙarama ta yi aiki. A cikin tattara na karama, ƙarama na cutta ta dace a sama na karama mai yawa wanda ya nuna karama mai sanyi da fluid na cutta mai sanyi a kan karama na karama ko a kan conveyor. Wannan shine yadda ake amfani da karama, amma yana kuma nufin cewa karama na karama ta dace a tsakanin tsinkin na coolant mai sanyi wanda ya dace a kan karama. A wasu lokaci, motor na spindle da bearings suna haɗa karama mai sanyi wanda ya dace a headstock da daga nan a karama na karama. Ball screws wanda suka yi aiki a farko na X da Z suna yi aiki a lokacin da suka dace a tsinkin, wanda suka haɗa karama na friction wanda ya kamata a saukawa don hana pitch error daga yin baya na positioning accuracy. Sistemin na cooling mai kyau don slant bed lathe ya kamata a yi amfani da karama uku a lokacin da suka dace: karama na cutta zone, karama na spindle drive, da karama na axis drive. Ya yi wannan ta hanyar coolant volume, directed flow zuwa cutta edge, da a wasu tattararun, oil chiller circuit mai gaba don spindle bearings wanda ya dace temperature ta hanyar da production intensity.

Farkon Bayan Kuma Tattaunawa, Kuma Tattaunawa ta Zafin Kuma Tattaunawa ta Gwamnati don Guideways da Ball Screws

Lubrication shine da ƙarfin kuma da cooling, kuma usulun da aka zabi don samun oil zuwa cikin abubuwan da suka tsayi da suka gudanarwa na machine yana da tasirin direkta akan both longevity da precision. Modern slant bed lathes suna amfani da uku usulu na lubrication don linear guideways da ball screws. Centralized automatic grease systems suna amfani da pump don samun kwayoyin grease zuwa kowane point na lubrication a wani lokaci da aka taka. Wannan usulu shine mai kyau, yana gudanarwa da waste, kuma yana aiki da kyau don axis speeds na moderate. Oil mist systems suna gudanarwa oil na lubrication zuwa fog mai kyau wanda ya dace da compressed air don samun lubrication mai kyau zuwa guideways da ball nuts, wanda yana ba da lubrication mai kyau kuma yana samun pressure mai kyau wanda ke taimaka wajen gudanarwa da contaminants daga kowane bearing circuits. Wannan usulu yana da alheri a high speed machines inda axis motion mai kyau yana samun frictional heat mai kyau. Oil bath spindle designs suna gudanarwa spindle bearings zuwa cikin kwayoyin oil da aka taka, wanda yana ba da lubrication da cooling a wani system. Zabi na wannan usulu yana daga cikin speed envelope na machine, production duty cycle da aka fara, da thermal stability targets da aka sanya don finished machine.

Yadda Dokokin Tsabtace Coolant ke Shafar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar Fuskar

Ruwan yankan ba ruwa ba ne kawai da ake zuba a kan kayan aiki. A cikin yanayin juyawa mai mahimmanci, yana aiki a matsayin fim na hydrodynamic a cikin kayan aiki na kayan aiki, matsakaici mai watsa zafi, da kuma tsarin sufuri na tarkace duk a lokaci guda. Idan ruwan sanyaya ya gurɓata da ƙananan ƙwayoyin ƙarfe, waɗannan ƙwayoyin suna zagayawa ta famfo kuma ana busa su kai tsaye cikin yankin yankan. Sakamakon shi ne ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙaran Masana'antar sarrafa kayan aiki ta amince da ƙa'idodin tacewa na gaba ɗaya waɗanda ke ƙayyade ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙarancin ƙ Wani babban kwandon kwakwalwan yana kama babban kwandon, mai rarraba magnetic ko takarda mai tace takarda yana cire ƙananan ƙarfe, kuma don aikace-aikacen mafi girman daidaito, jakar tace ko tsarin harsashi yana goge ruwan sanyaya zuwa ƙayyadadden ƙimar micron kafin ya dawo yankin yankan. Mai sanyaya mai tsabta shine saka hannun jari a rayuwar kayan aiki, daidaiton ƙarancin farfajiya, da daidaiton lissafi na dogon lokaci na injin.

Tsarin Kulawa da ke Kāre Kuɗin da Ka Ɗauka

Sistayin da ajiya da kuma kuma da yadda ake gudanen su na iya zama mafi kyau, kuma yana bukatar amfani da shi da kai tsuwa don samun alama na yadda ake so a kan farko na zamantakewa na al'ada. Babban wani abu da ke aiki da kai tsuwa shine tsawon nisba na coolant. Idan ake amfani da coolant da ke cikin ruwa ta yawa, yana tsohon abu da ke cikin kasa kuma yana baka daga kofin da ke cikin al'ada. Idan ake amfani da shi ta yanki, yana haifar da rarraba na bakteriya da ke haifar da sautin da ke cikin kuka da ba za a son su ne kuma asidu da ke sanya kofin da ke cikin al'ada da kuma kofin da ke cikin kasa. A kuma kuma da refractometer yana bukatar a yi a kafin wata, kuma kuma da kuma da tramp oil daga sararin coolant. Tramp oil, wanda ke nufin hydraulic oil da way oil wanda ke ci gaba da coolant, yana haifar da kofin da ke cikin kasa wanda ya tsaya a gaban coolant kuma ya bawa oxygen daga ruwa, wanda ke haifar da halin da ke cikin kasa wanda bakteriya ke kashe. A kuma da kuma, kuma da metering units a cikin sistayin da ke aiki da kai tsuwa yana bukatar a duba a wasu lokaci saboda idan kuma daya na metering valve ke cibiyar, yana haifar da kuma da kofin da ke cikin al'ada ta hanyar da ke cikin kasa, kuma kuma da kofin da ke cikin al'ada ta hanyar da ke cikin kasa yana zama mafi kyau. Sonin yana haifar da kuma da kofin da ke cikin al'ada ta hanyar da ke cikin kasa wanda ba za a iya gyara shi ba. Wadannan abubuwan da ke aiki da kai tsuwa ba su yawa, amma idan a siyayi su, yana haifar da kuma da kofin da ke cikin al'ada ta hanyar da ke cikin kasa wanda yana zama kuma da kofin da ke cikin al'ada ta hanyar da ke cikin kasa wanda yana zama mafi kyau.

Koyaya Sistemin Na Kuma Yadda Ya Zama Tsakanin Samun Duk Tushen

Sistemu na kooling da lubrication a cikin slant bed CNC lathe ba ta ƙwararri na abubuwan da suka fito daga kanta, wanda aka gaba da su bayan aji shi. Amma ya kasance abu ne na muhimmanci a tsarin masu amfani, da aka raba shi da spindle, axis drives, da bed casting don samun yawan kuma koyon taka. Kwayar koolant tank ya kamata ya zama da farko da output na pump don hana cavitation. Fasahar filtration ya kamata ya zama da farko da rate na material removal wanda machine zai iya gudumawa. Sistemu na lubrication distribution ya kamata ya bai kwayar da flow mai zuwa kowa daga axis sannan ba ya dace da wani haruffa a tsarin travel envelope. HXCNCMT ya ci gaba da tsarin masu amfani na slant bed lathe a wannan fassara na integrated engineering, da aka buƙatar masu amfani wanda sistemu na kooling da lubrication suna raba da kowane abu na tsarin masu amfani, ba suka gaba da su bayan aji shi. Bayan masu amfani ya zo a cikin al’ada, sistemu na thermal management suna raba da kowane abu don production, don hana al’ada ya ci gaba da samun abubuwa ba ya ci gaba da neman kooni na kooling system wanda ya kamata ya raba a factory.