Ukusebenza kwe-CNC Turning kufaka ukuphakamisa ukuphakanyiswa kwezinto zokusebenza nokuhlela ukuthi zibe yizinto ezifanayo

Kutheni Ukuphakanyiswa Kwesigaba Kungabomvu Kune-Ukuchaza Kwezinto Ezinye

Ukuthola izinto ezingaphezu kwezinkinga zokusebenza kuyisipho. Ukuthola izinto ezingaphezu kwezinkinga zokusebenza kuzo zonke izigaba, ngosigaba ngosigaba, kuyisistimu. Iservisi se-CNC iyathola inzalo yakhe ngokwakha lesistimu emashini, akalokho kuphela ngokubuya umsebenzisi omuhle.

Ukuphakathi kwezinyanga ezikufanele kubonakala njengokuthi kuyaphakathi kakhulu. Izinkampani ziyisisha, isipindela siyaphakathi, futhi umsebenzisi uyabona ngokuvamile. Amaphroblemi abonakala emuva kahle. Ukuphatha kwesikhumba kushintsha isibonelo sokuchitha. Ukuphakathi kwesikhumba kushintsha isikhumba. Ukuphakathi kwezinhlobo zomthwalo kushintsha kusukela ekuphakathini ekuphakathini. Iservisi yokugcina esiqhupha kuphela i-"first article" kanye noma yiziphi izinto ezingavame ukuzihlanganisa ayikho ngokujwayelekile ukuthi ibe yindlela yokuphakamisa ukulinganana. Kuyilungiselela ukuthi kubhekwe ngokuvamile.

Ukulinganana okwenzeka ngokwanele kubonakala kusenzo lokuphakamisa. Lokhu kusho ukuthi kunezinkinga zokuphakamisa ukusebenza kwezinkampani, izikhathi zokuphakamisa isipindela, ukuphakamisa isikhathi sokuhlala kwe-coolant, nokuthi kunezinkinga zokubheka ukuthi kushintshwa phambi kokuthi izinto zingavame ukuzihlukaniswa.

Ukuthi ukuphakamisa kwezinkampani nezinkinga zokuphakamisa kuzoba yizinto ezinconywa ngokulinganana

Ngasonke isikhathi esikhomba kusukela ekuphakathini, amaphroblemi abonakala. Ukuphakathi kwezinkampani, ukuphakathi kwezinkampani zokuchitha, nokuphakathi kwezinkinga zokuphakamisa kuzoba yizinto ezinconywa ngokulinganana. Ngokuphakamisa kwezinkampani, izinkampani zokuchitha, nezinkampani zokuphakamisa, lezi zinkinga zibonakala njengokuphakathi kwezinkampani, ukuphakathi kwezinkampani, nokuphakathi kwezinkinga zokuphakamisa.

Imishini yomshini wemibhobho emibili noma yomshini wemibhobho emibili yaguqula ubudlelwano. Uma umshini wokugcina ugcine indawo yokusebenza, kungasebenziswa imibhobho emibili ngaphandle kokusebenzisa isikhathi esine. Ukubili kwezinye izinyathelo ziyisiphumo sezinkampani zemibhobho nezinkampani zemichuku ezinokubuyela ngokuphathelene ngenkampani emibili. Ukuzimela kwendawo yokusebenza kungaphandle kokuzimela kwemithwalo kusiza futhi, ngoba indawo iyazimela ngaphezulu kwalokho kwayo kanye nokuthi imithwalo ayizimeli. Lokhu kunciphisa ukulingana kwezinkampani okukhona kumashini othile okuzimela imithwalo.

Ukuchitha kuyisibopho sokufaneleka. Imishini yemibhobho emibili iyakhiwa kubantu abadinga ukusebenzisa imibhobho emibili. Uma isebenza isidinga ukudrila kanye nokumshisa kwezinye izinyathelo ngaphandle kokusebenzisa isikhathi esine, imishini yomshini wemibhobho eyodwa enesithembiso sokusebenza kungaba yinto efanele kakhulu. Ukubona ngokwempilo kubaluleke kunezicabha zokuvumela ngokujwayelekile.

Ukuphatha Kwemithwalo Nezinkinga Zokushisa: Izinto ezingazwakali kakhulu

Izinto ezimbili zikubangela izinkinga zokuphakanyiswa kakhulu kulokho okunokwenza isistimu yokulawula ngokwakhe. Okokuqala kukukhwehwa kwesithuthu. Isithuthu sesikharbha esisikhona kusuka emizuzwini eyi-8 singasikhona kusuka emizuzwini eyi-22. Uma akukho inqubo yokulawula umkhahlelo wokusebenza, umsebenzisi uyabeka inkambo yekhankambo, futhi lokhu akuyiyo inkambo engeyona yezintathu zemishini.

Okwesibili kukukhwehwa kwezinhlanzi. Ngokwesifundo esibhalwe ngu-NIST ne-CIRP, izikh ошибки zezinhlanzi zinokubangela ukuphakanyiswa kwe-40 ku-70 percent yezikhошибки zokusebenzisa. Ukuphakanyiswa kwe-spindle, ukuphakanyiswa kwe-ballscrew, nokuguqula kwezinhlanzi zemvula ziyabuyela ipoyinti yokusebenza. Indawo eyasebenza ngokuphakanyiswa kwezinhlanzi, eyayisabela izinhlanzi zemvula, futhi eyasebenzisa ukulawula kwezinhlanzi kusistimu yokulawula, iyakwazi ukugcina iziphakamiso eziphakade kusenzo eside.

Akukho yilokho okuhle kakhulu. Kuzo zonke zizindlela zokusebenza ezisebenzayo kumashini othile okuyakwazi ukufinyelela kuzo zonke iziphakamiso.

Ukubona kusenzo nokubhala izidata kubuyela ekhankambo

Ukuphakanyiswa kungumsebenzi owenziwa ngokushesha. Kuyisikhombisa esihlukene. Ukubona kwakwesibonelo sokwakhiwa kusiza ukuthi isimo sivame kahle. Ukubhekwa kwezinto ezingaphakathi kusiza ukuthi kubhekwe ukuthi kubuyekeka. Ukubhekwa kwezinhlobo zokubhekwa kusiza ukuthi iziphakamiso ziyabhekwa njengamathuba. Uma umgca wokuphakama ubegcina ukuthi uphakame, umsebenzisi ayagcina kabefore umsitho uye kungaphandle kwezimali.

Umsebenzi wokugcina owasebenzisa amabhuku we-CMM, ukubhekwa kwezinyawo, noma ukubhekwa kwezilashe kwenqaba ungasindisa kahle kunaleyo eyisikhangela ekhaya lokuhlinzekwa. Amadatha ayafaka kumaqembu okusebenza kwezintonga nezinkampani. Ngokuphakama kwezinsuku, umsebenzi uyaphakama, akayiphakami.

Ukubuka kwezinye izinhlobo zokugcina ngokulingana ngezinhlobo zemishini

Izinhlobo ezahlukene zemishini ziyathola ukuphakama okuhlukahlukene. Itafula elandelayo ibonisa iziphakamiso ezizenzakale, akaziyo iziphakamiso ezinokutholakala. Isithi, izintonga, nokuphatha kwezinhlobo zokuphakama ziyakhangelwa.

Ukuguqula kusuka kwezinye zokusebenza kuze kwe-CNC kubonakala kakhulu. Ukuguqula kusuka kwezinye yezibini kuze kwezimbili kuyinto okubonakalayo ngokukhulu ukuthi izindawo ezingabi ngezinye ziyathola ukuthi zingabi ngezinye, ngoba isibizo sesibili sisebenza. Akukho mthwalo wokuthengisa. Kuyizinkambo.

Kuzifani zimaphi ukuthi uqinisekise i-CNC yokugcina uma uyathumela ukuprodukha

Izimboni eziningi ziyahlinza isikhathi esihle sokugcina kunezinye ezisemthwakweni.

1. Ukuthi ubhekene njani nokuphatha kwesikhathi sokusebenza kwesithuthu, futhi ubhekene njani nokuhlela amaphepha uma kubonakala ukuthi kufana?

2. Ukuthi umsebenzi wokuvula kungani, futhi ukuthi ukuthi kubhekene njani nokuphatha kwesikhathi sokuhlala kwesikhwama?

3. Babasebenzisa ukubala kusukela kwezinye izikhathi, noma kuphela ukuzivocavoca kwesiphetho?

4. Kungani isikhombisa sokugqibela nokuthola okokuqala kubhalwa?

5. Kusebenza kanjani uma ibhekhethi liyophika? Kungubani ongakhokha ukuthi lisekwe?

Umsebenzi wokuguqula indawo yezinkampani zemithambo eNingizimu eMasiya wabonisa umlando othile. Ibhetchi yezincwadi zemithambo yabegcina ukuba yisikhele kusukela kwezinye izikhathi kwezindlela zokuproducwa. Umsebenzi wokuturna wabhekisela ku-umaterial. Ukubheka kabanzi kubonisa ukuthi ikhileri yemithambo yayiqhubeka nokuvutha, okubangela ukuthi isipindleko siyagcina nokushintsha ngamaphuzu amaningi. Uma ikhileri yayisakazekile futhi isikhumbuzo sokuchaza kwasendaweni sasifakwa, isikhele sisiphuma. Ukulungisa kwalokho akukho mali. Ukuthola lokho kubedinga umsebenzi owazi ukuthi yini okuyenzeka, akukho mhlawumbi we-machi.

Kukusebenzisa izinkampani ezifuna ukuthi izikhumba, izihlangothi, nezilayili zibhale kahle ngokufanayo, i-Hengxing ithile eminyakeni eyingu-20 ukuthuthukisa izilayili ze-CNC zombili izihlangothi, izimshini zokubhala kumbili izihlangothi, nezimshini zokuphatha kumbili izihlangothi. Ukuvumela kwesikompani ukuthi kubhekwe kakhulu ekuthinteni kwezikhumba, ukuthinteka kwezintemperatura, nokulawula okwenzekayo kwezindlela zokusebenza kuyenza ukuthi yisikompani esihle sokuxhumana nabo abasebenza kulezi zinhlangano ezifuna ukuthi izigaba zibe kahle njengoba zingakho kanye nokuthi isiparti esinye sibe kahle.