Ukuchaza Ukuphakanyiswa kwe-Structural Rigidity ne-Stability ye-Slant-Bed CNC Lathe

Igebe lokuqina kwenhliziyo phakathi kwama-lathe e-CNC emibhedeni ethambekele namamodeli wendabuko emibhedeni eyisicaba livela ekwakhiweni komzimba okuyisisekelo nasekwakhiweni kwesakhiwo sokusakaza. Umbhede ogobekile wakha uhlaka oluzinzile olunezinhlangothi ezintathu lapho lubukwa ohlangothini, ukwehlisa isikhungo sonke somshini futhi kwandise isigaba esiphumelelayo sokusakaza umbhede ukukhulisa amandla okulwa nokugoba nokulwa nokujika. Iphepha elimhlophe lobuchwepheshe elikhishwe yiChina Mechanical Engineering Society liqinisekisa ukuthi ukwakheka kombhede okuyisisekelo onama-degree angamashumi amane nanhlanu angahle anciphise i-amplitude yokudlidliza yokusika ngamaphesenti angaphezu kwamashumi amathathu nanhlanu uma kuqhathaniswa nama-lathe emibhede eyisicaba Imizimba ye-lathe eqinile kakhulu isebenzisa ukufakwa kwensimbi eyodwa ye-HT300 yokusakaza ngenqubo yesibili yokuguga ukuqeda ukucindezeleka kwangaphakathi kokusakaza nokuvimbela ukuguqulwa okuhamba kancane ngemuva kweminyaka yokukhiqiza okuqhubekayo. Ithimba lokuhlola lobuchwepheshe le-Hengxing Heavy Industry seliqede izinkulungwane zokuhlolwa okusikayo endaweni yezinduku ze-piston yezimoto kanye nama-roller shafts ezimayini, kuqoshwa ukushintshashintsha okubonakalayo kobukhulu bemishini emibhedeni eyisicaba ngaphansi kwamapharamitha wokudla okusind Ubuchwepheshe bokuhlaziywa kwezinto eziphelile busetshenziswa ngesikhathi sokuthuthukiswa komkhiqizo wokuqala ukwenza ngcono ukusabalalisa kwe-rib yangaphakathi ngaphakathi kombhede, kugwenywe izindawo eziyimpandla eziyingozi eziba yimithombo yokudlidliza ngesikhathi sokuguqula umthwalo omkhulu. Izindawo ezinkulu zokukhanda ezilinganiselwe zisekela ukukhiqizwa kokubumba okuphelele ngaphandle kokuhlanganiswa kombhede ohlukanisiwe obuthakathaka ukuqina kwesakhiwo jikelele, kubeka isisekelo esiqinile somzimba sokukhipha ngokunemba okuzinzile kwesikhathi eside.

Ukuzinza kwe-dynamic kubonisa indlela umshini wonke omelana ngayo namandla esishayo esisheshayo akhiqizwa ukusika okujulile nokujikeleza ngesivinini esikhulu, okunquma ngokuqondile ikhwalithi yendawo yomsebenzi ophelile kanye nempilo yokusebenza kwethuluzi. Ezakhiweni ezisezingeni eliphakeme, amandla okusika ahambisana nesiqondiso sobukhulu bendawo yokusebenzela ukudala umthwalo wemvelo phezu kwezingqimba zesitimela esiqondisayo, kuqedwe ukudlidliza okuphezulu okuvame kakhulu kuma-lathe emibhede eyisicaba lapho amandla okusika esebenza ngokumiswa kwesisindo sendlu yokuseben Abakhiqizi bomhlaba wonke abacubungula izingxenye zama-axle ezimoto nezingxenye zomhlathi wezimayini balandela amazinga wokucacisa we-IT6 kuya ku-IT7 wokuqedwa kwezinto zokusebenza, okungatholakala kuphela ngokuqhubekayo emishini ye-CNC ye-slant bed elungiselelwe kahle. Isibonelo sokukhiqiza esisebenzayo esivela efektri yokubambisana yezingxenye zezimayini sibonisa ukuthi ama-lathe emibhede eyisicaba akhiqiza izimpawu ezibonakalayo zethuluzi lapho kusetshenzwa ama-roller shafts wensimbi ehlanganisiwe anokujula kokusika okukodwa okungu-12 mm, kuyilapho ama-lat Ukusebenza okuzinzile kwe-dynamic futhi kunciphisa isivinini sokugqoka ithuluzi ngempumelelo, kwandise impilo yamathuluzi angasetshenziswa cishe ngamaphesenti angamashumi amathathu amathuluzi okusika i-alloy eqinile asetshenziswa ekusetshenzisweni kwensimbi engagqwali kanye ne-alloy steel. Umklamo we-hydraulic double spindle onama-axis amane wokuxhuma ulinganisela umthwalo we-torsion ngesikhathi sokusebenza ngasikhathi sinye emaphethelweni amabili, ugweme ukusabalalisa amandla okungazinzile okulimazayo ukuzinza kwesakhiwo somzimba womshini isikhathi eside.

Ukucubungula ama-batch amahora amaningi ngaphandle kokuma kuqongelela ukushisa okuvela kuma-spindle bearings servo drive motors kanye nama-linear guide friction pairs, futhi ukwanda okungalingani kokushisa kuba yinto enkulu elimaza ukuzinza kobukhulu bezingxenye ezenziwe ngomshini. Ukwakheka kombhede okhukhumele kwakha isikhala sokushabalalisa ukushisa okungokwemvelo ngaphansi kobuso besiqondiso obuthambekele, okuvimbela ukuma kokushisa phakathi kwezingxenye ezihambayo nesisekelo sombhede okwenzeka kalula ezakhiweni ezivaliwe zombhede ophansi. Umbiko wokucwaninga ngemakethe yomshini womshini womhlaba wonke we-IDC uphakamisa izindinganiso ezicacile zokuhlola ukuzinza kokushisa, okudinga ukuhambisa ubukhulu ngaphakathi kwama-micrometer amathathu ngemuva kwamahora angama-24 okusika okuqhubekayo okugcwele kwe-turnware esezingeni eliphakeme. Imishini engenakho ukulawula ukushisa okuphumelelayo iyobonisa iphutha lokujikeleza kancane kancane kanye nosayizi we-axial ongaguquguquki njengoba isikhathi sokusebenza sinwetshwa, kukhuphule izinga lokulahlwa komkhiqizo futhi kukhuphule izindleko zokukhiqiza kumasifundisane okukhiqiza. Ama-lathe emibhede ethambekele anokwakheka okuqinile ahlanganisa izakhiwo ezenziwe kahle zokuhlukanisa ukushisa phakathi kwamabhokisi we-spindle nemizimba yemibhede yokusakaza ukunciphisa ukudluliswa kokushisa ezingxenyeni eziyinhloko zesakhiwo. Abakhiqizi abaningi bezimpahla zezokwelapha nezingxenye zezindiza baphinde babelane ngempendulo yokuthi imishini ye-CNC embhedeni othambekele igcina ukucacisa okuqhubekayo kwezinga le-micron ngisho nangaphansi kwezimo ezishisayo zasemabhizinisini, kunciphisa kakhulu umsebenzi wokuhlolwa okuvamile odingekayo

Ukuqina okuqinile kombhede akukwazi ukuletha ukusebenza okugcwele ngaphandle kokufanisa izingxenye ezisizayo eziqinile kakhulu ezakha uhlelo oluphelele lokudlulisa ukucindezeleka. Izinsimbi eziqondisa umugqa ezinamasondo ezinembile ezinembile kanye nama-screw amabili amakhulu anezinhlamvu aphatha imithwalo yokusika ephindaphindwayo, futhi ukunemba kwawo kokulayishwa kusengaphambili kuthonya ngqo amandla aphelele okuvikela ukudlidliza ama-slant bed lathes. Amayunithi we-hydraulic double spindle anezingqimba zokuthwala ezijiyile anikeza ukuqina okuzinzile kokujikeleza kokufakwa kokubili kokuphela okuhambisanayo, kugwema ukugeleza kwe-spindle radial okubhubhisa ukuhlangana kwe-workpiece. Zonke izingxenye eziyinhloko ezisebenza kuma-turners emibhede emibili enekhanda eligobile eHengxing Heavy Industry zilandela izindinganiso zokuqinisekisa zamazwe omhlaba ze-ISO ne-CE ngokuhlolwa okuqinile kwangaphambi kokuhlanganiswa. Idatha yezibalo eqoqwe kubakhiqizi abangaphezu kuka-600 abasebenza ngokubambisana isikhathi eside ibonisa ukuthi ukuhlanganiswa kwezingxenye zokuqala ezihambisanayo kugcina ukuzinza komshini kungashintshi ngemva kweminyaka emihlanu yokusebenza nsuku zonke komthwalo osindayo, kuyilapho izingxenye ezingezinhle ezixubile zibangela ukudlid I-servo-driven multi-station tool turrets enendawo enkulu yokuxhumana inyusa ukuqina kokuxhuma ngesikhathi sokusika, kuvimbela ukufuduka okuncane kwe-turret okuholela ekujuleni kokusika okungafani ezindaweni zokusebenza ezinde.

Abasebenzi abaningi bezokuthenga abasebenza emasimini banamazinga okwahlulela adukisayo lapho bekhetha ama-lathe e-CNC, bamane balinganise isisindo somshini esiphelele nokuqina okuthembekile kuyilapho bengazicabangi imininingwane yokwenza kahle ukwakheka kwangaphakathi. Umbhede omkhulu wokuhlanganisa ohlukanisiwe onezimbambo ezingaphakathi ezincane usazokhiqiza ukudlidliza okukhulu ngaphansi kokusika okunzima kungakhathalekile ukuthi umthwalo wawo wonke ukhulu kangakanani, kuyilapho imibhede emincane enamadonga acinene eqinisiwe ifinyelela ukuzinza okungcono ngesisindo esilawulwayo. Abathengi bangaqedela ukuhlolwa kwensimu okulula ngaphandle kwezinsimbi zokulinganisa ezisebenza kahle ukuze baqinisekise ukusebenza kokuqina. Ukuqhuba ukusika okuphelele kokudla kuma-alloy alloy aqinile nokubheka ukwakheka kobuso bendawo yokusebenzela kungabona ngokushesha amaphutha okudlidliza abonakalayo; ukukala umehluko wobukhulu bezingxenye eziyishumi eziqediwe ezilandelanayo kuqinisekisa ukuqina kokuqina kwesikhathi esifushane. Okunye ukungaqondi kahle okuvamile kucabanga ukuthi ukusebenza ngesivinini esikhulu kufana nokusebenza okuhle kwesakhiwo, kodwa ukuqina kwebhedi yokuthambekela kwangempela kubonakala ngokucacile ngaphansi kwezimo zokusika ezisheshayo ezisheshayo zezingxenye zemishini yezimayini neyokwakha. Amaqembu athengayo aseYurophu naseNingizimu-mpumalanga ye-Asia abeka phambili imibiko yezakhiwo zezinto eziphelile kanye nedatha yokuhlola ukusika okuqhubekayo kunokuba ahlole kuphela amapharamitha omshini ayisisekelo ngesikhathi sokuhlolwa kwefektri.

Ukuqonda izimiso zokwakhiwa kokuqina nokusimama kwebhedi ethambekele kuyingxenye yesisombululo kuphela, amandla okukhiqiza amakhulu azinzile aqinisekisa ukusebenza okufanayo kwesakhiwo seyunithi ngayinye yomshini ethunyelwe. I-Hengxing Heavy Industry ingumnikazi wesisekelo sokukhiqiza esijwayelekile esingamamitha-skwele ayizinkulungwane ezingamashumi amahlanu esinamathuluzi okugaya okuphelele kanye namathilomu wokuhlanganisa, esekela ukukhiqizwa okuzimele okugcwele kwama-lathe e-CNC anombhede ombili onentloko Iminyaka eyishumi nesishiyagalombili yokucwaninga kwe-ODM ne-OEM kanye nokuhlangenwe nakho kokukhiqiza kwenza iqembu lobuchwepheshe likwazi ukwenza ngezifiso izinhlelo zokwenza ngcono ukwakheka kombhede ogobekile ezihambisana nezinto ezahlukahlukene zokucubungula kubandakanya insimbi engagqwali yezokwelapha ye-aerospace alloy kanye Lo mkhiqizo wakha inethiwekhi ephelele yesevisi yomhlaba wonke ehlanganisa amazwe nezifunda ezingaphezu kwamashumi amathathu, enikeza isitoko sezingxenye ezisele esicacile kanye nokwesekwa kwezobuchwepheshe kokuthuthukiswa kwemishini yesikhathi eside kubasabalalisi baphesheya kwezilwandle nasezimbonini zokucubungula. Uhlelo oluqinile lokulawula ikhwalithi ye-multi-link lubheka yonke inqubo yokugaya nokuhlanganisa ukuze kuhlanganiswe izindinganiso zokuqina nokuqina okushisayo kuwo wonke amaqoqo emikhiqizo. Amaklayenti aphesheya okucubungula ngobuningi athola ukwesekwa okuphelele okuqala ekwakhiweni kwesakhiwo esenziwe ngezifiso ngaphambi kokuthengisa kuya ekuqondisweni kokugcinwa kokuzinza kwesikhathi eside ngemuva kokuthengisa, ancike ekusebenzeni okuqinile kwe-slant bed lathe ukwehlisa izinga lokukhipha imikhiqizo futhi kuthuthuk