Amalathi ase-CNC ase-Spindle esinye kusukela kwezindlela zokuproducwa ngokuzenzakalelayo kwezinkampani

Ukuhlinza kabusha umalathisi wesingaphindeli kanye ukusebenza kwezinkulungwane

Kunezimfushane ezikhona ezingathinti kwezindawo zokusebenza ukuthi izilathi ze-CNC zezindlela zokusebenza ngomunye umkhakha ziyasebenza kuphela kumazibalo amancane noma kuzikhiqizwa kwezinye izinto. Ngamandla ngibonile umphathi wokuproducwa akhuluma ngokukhuluma ngokuthi isilathi esisodwa singasebenzi kumakheli wezinkampani, ekhuluma ukuthi kuphela isilathi esinezinhlobo zomkhakha esingasemthwakweni singakwazi ukufika ekuthinteni imali yomuntu. Wayeyisiphephe. Isilathi esisodwa sesikhathi esisha, esihlanganisiwe ngokuphelele ukusebenza ngokuzinikela, singaba yinkampani yokuproducwa enkulu kakhulu. Isidingo asingakho kusukela kubani umbhalo wamakhakha; kuyinto yokuthi isilathi singaqhubeka ngokuphelele ngezincwadi zokufaka izinkampani, noma isilathi sokufaka izinkampani, noma isilathi sokugcina izinkampani okusobala, futhi singaqhubeka ngokuphelele ngokuphatha izinkampani ngaphandle kokuthinteka kwabantu. Qondisa inombolo yezinkampani ozofuna kuhora, emva kwalokho qondisa isilathi esisodwa esingakwazi ukufika loku ngokuphatha izinkampani ngokuphelele ngaphandle kokuthinteka kwabantu, akalokho kuphela ukuthi umkhakha uyahamba kakhulu.

Ukudlala Kwesikhathi Esingasemthwakweni Kwesifunda

Ukuchaphazela phakathi kwezinkulungwane eziphakeme nezinkulungwane eziphumelelayo ezenziwa ngokuzenzakalela kubizwa ngokuthi isibonelo esinye sesayensi yokuhambisa imithombo: ukuthi imithombo yokuqala iyafika kanjani ku-chuck. Isilathi esingasoloko sikhetha izinkulungwane ezisemthwakweni, kodwa isilathi esingasoloko sikhetha izinkulungwane ezisemthwakweni. Ngizovisita umshumayeli wezinkulungwane zokugcina amandla, osebenzisa izigaba ezintathu zezimpilo zokusebenza ukufaka ngokushesha imithombo emhlabeni kwezinkulungwane zokusebenza ngokuzenzakalela (CNC) ezingenakho ukusebenza ngokuphelele. Uma bavamile ukugxila kwezinkulungwane zokuhambisa imithombo yamandla (hydrodynamic bar feeder) nesikhuba sokuhambisa ngokuzenzakalela imithombo eyadlula, ubukhulu bekho besebenza kwabazali bavuka kusukela kuma-65% ku-92% ngokushesha. Lokhu kucaphazela okukodwa kubuyisela i-investment yezinkulungwane zokuhambisa imithombo ngeminyaka emibili. Lokhu kucaphazela akukho lutho oluncane. I-bar feeder yamandla iyathuthukisa ngokujabula imithombo yamandla ekusebenzeni kwe-RPM ephakeme, ikhindela ukuthi imithombo ethile iyakhona ngokuphambuka nokuvibrha. Umkhombi wokugcina (gantry loader) uyasebenza kahle kumithombo eyadlulwe ngaphambi kokusebenza noma kumithombo yokuqala. Isilathi sokusebenza kufanele sibhale ngokuzenzakalela nalesizindawo zokugcina, ukuxhumana nokuvula kwe-chuck, ukuthi ipharta liyagcinwa, nokuphuma kwendawo yomthombo ngaphandle komkhakha omunye. Lokhu kuxhumana kukho okukhuthaza isilathi sokusebenza esingasoloko ukuba yindlela yokuqala yezinkulungwane zokusebenza.

Ubukhulu Bekhona Kwemithambo Lapho Ispindle Ayikho Noma Kuphi

I-lathe esebenzisa isikhathi esinye sokusebenza ngokushisa nokubula kungakufihla amaphutha akhe okushisa emaqhingweni okushisa nokubula. Kodwa lapho uhambe ku-automated production eyinkulu futhi le-spindle isebenza ngqo ngemizuzu emashumi amabili, konke okushisa okukhona kuyaboniswa ngokuphambuka kakhulu futhi kuyahlukaniswa ngamapart amaningi amafanayo. Ngiyakusiza ukuthi ngikubona indlela yekhaya eliyisithembiso esebenza ngokungasebenzi ngomso (lights-out) ngomso wokuqala ngomuvesi. Amapart angamashumi amahlanu ayabona ngokuphelele. Ngamahora angamathathu ngomso, njengoba ilathe iyafika ekugcineni kwakho okushisa, i-headstock yasongezwa kancane kakhulu ukuthi idiameter yobore iyadlula umkhawulo wokuphakama. Babulawa amapart angamayizibhozi amane ngaphambi kokuthi abasebenzi bavule imini. Umthwalo wokuvula wakhiwe ngokungafani nesikhathi sokusebenza ngokuphambuka kakhulu. Lapho umnisi wamthwalo uyathola ukuthi ilathe yakhe iyazimisele ku-automation, kufanele ubeke isicelo sesifundo sokuzimisa okushisa esebenziswe ngemizuzu eminingi yokusebenza ngokuphambuka kakhulu, noma kubhekwa ukuthi ubude bokushisa buhlukaniswa ngomzuzu. Abathengi abathenga i-oil chillers ezenziwe ngokusebenza, amaballscrews asizimisele ngokushisa, futhi amakhetho amahle asebenza ngokushisa akahleli ngokuphambuka kakhulu akahleli ngokuphambuka kakhulu akahleli ngokuphambuka kakhulu.

Indima Yokuthintana Kwemisebenzi Yokuphatha Nokugcina

Kumsebenzi ophakathi kwezinkampani noma kumsebenzi owenziwa ngokuphakanyiswa kancane, abasebenzisi bahlale bengqina ukugcoba nokuhlela isikhala sokufaka ukuze bawusobala ukugcoba kwesikhala nokuthi kubhekene nezindawo ezingaphansi kwezinye ezikho kumaterial. Isikhala esingasobala kufanele sisebenze ngokwakhe. Lokhu kukuphakanyiswa kwezinkampani zokuguqula okunye ngokwakhe, akukho phakade. Isikhala esihle sokugcoba ngokwesibhakabhaka esisodwa kuzokwenza umsebenzi wokuphakamisa isikhala sokufaka ngokusebenzisa amacro noma izinhlobo zokugcoba ezinokuthi zilungiselelwe ngokusebenzisa izisensor uma isikhala sokugcoba siphakamisa kumsebenzi wokugcoba kahle, ukuvikela ukugcoba okungafanele kohlu lwesikhala okungabonakala kakhulu ekugcoba kwesikhala sokugcoba kahle. Ngamandla ngokusho kwami ngokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba kwezinkampani zokugcoba k......

Idata njengomkhankhathi wokusebenza kwisifundazwe esisha

Kodwa isibonelo sesikhulu siphuma ngekuthinteka kwezikhulu, kodwa inkululeko yokubheka kuyaphakamisa. Akukho konke okunokubhekwa ngokwakho, futhi i-CNC lathe ekhuseleka ngokwakho iyagcina amadatha amaningi. Isikhulu esisodwa kahle sisithumela izindikimini zezindlela zokusebenza, izindikimini zokugcina amandla, izindikimini zokugcina amandla, izindikimini zokugcina amandla, nezindikimini zokugcina amandla ngokwesikhathi sokuzenzakalelayo kusuka kwe-OPC UA noma kwe-MTConnect ngqo kusuka kwenethiwekhi yasekhaya yakho. Lokhu akuyi theori ya-Industry 4.0; lokhu yinkululeko yokuphatha okuphakeme, okuphakeme kanye nokuphatha okuphakeme. Ngizibiza umsebenzisi wemithombo yezinhloso yomshini wokufaka emthwakathini osebenzisa ukuchaza kwezindlela zokusebenza zokugcina amandla, okuthumelwa kusuka kwemithombo yalo yezikhulu, futhi wabonisa indlela eyodwa ephakeme kakhulu kabusha ngeminyaka emibili ngaphambi kokuba indlela yokuqhubeka kwezikhulu ibe yisibonelo sokugcina amandla. Babuyisela isikhulu ngemvula yokuqhubeka kwezikhulu futhi abangazange bahlale ngokungafika kwezinhloso. Umthwakathi wamadatha wabangela ukuthi ukuphatha ngokwesibonelo kubuyeke ukuphatha ngokwesibonelo. Kodwa umsebenzisi wamashini uqondile lokhu lokuthinta kwezikhulu futhi wabuyisela kusuka kwezikhulu zokusebenza, umsebenzisi wasekhulu wabona ubuchwepheshe obuhle kuzo zonke izikilowati zokugcina amandla futhi zonke izimikroni zokugcina amandla ngaphambi kokuba zibe yisibonelo sokugcina amandla.

Kusuka kwe-Machine evela ngokwanele ku-Backbone yokuHlanganisa

Ngeminyaka eyinkulu ekubhekeni kwezindawo zokuproducwa ziyakhulula, izindawo zokusebenza ezinamandla kakhulu zazizindlela zokuhambisana ezihle kakhulu, kodwa zizindlela eziyinhloko zokuhambisana ngokushesha nezindlela ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla ezingaphakathi kwezindlela zokuhambisana ezinamandla......