Shirye-shirye na Kafa na Dabba biyu na CNC

Mene ne Dual spindle cnc lathe ?

Tsarin asali da bayanin aikin

Maɗaurar CNC mai ƙwanƙwasa biyu ta haɗu da ƙwanƙwasa biyu daban-daban, ɗaya na farko da na biyu, duk a cikin tsarin injin mai ƙarfi. Tsarin yana farawa lokacin da aka yi aiki a sassa a cikin babban yanki na spindle don abubuwa kamar juyawa, fuskantar, ko ayyukan tsagi. Da zarar an gama, tsarin canja wurin na musamman zai ɗauki aiki ta atomatik. Waɗannan za su iya zama masu tura sanduna, hannuwan mutum-mutumi, ko kuma na'urorin da ke motsa kayan da aka gama zuwa ƙwanƙolin na biyu ba tare da bukatar taimakon hannu daga masu aiki ba. Yayin da aiki na biyu yake faruwa a kan sashin da aka canja, har da ayyuka kamar su fuskantar baya, hakowa, ƙwanƙwasawa, ko ma wasu aikin niƙa, babban ƙwanƙwasa yana shirye don aikin na gaba. Wannan nau'in samar da kayan aiki yana rage lokaci mai yawa, a wani wuri a kusa da 35-40% bisa ga binciken masana'antu daban-daban. Masu ƙera suna riƙe da haƙuri mai ƙarfi godiya ga tsarin motsawa na lokaci ɗaya, hanyoyin ɗaurewa masu ƙarfi, da daidaitawar spindle mai ƙima har zuwa ƙananan matakan micron.

Farko Na Muhimman Daga Lathes Na Single-Spindle da Multi-Axis

Daga cikin masu kara gaba daya, alhaji suka buƙata a yin amfani da wayar daidai ko daidai mai zama daidai wajen kara gaba biyu na kayan aiki. Wannan shakara ya sa daga cikin kuskuren daidai ta hanyar +/- 0.005 inches kuma daga cikin kuskuren daidai na kuskuren da suka taka daidai a lokacin da suka taka. Sistemin da suka kara gaba biyu sun kare wannan matsaloli daga cikin kuskuren. Wadannan masu kara suka kammala gaba biyu na kayan aiki a cikin wani run daidai, wanda ke iya gyara lokacin da suka taka daga cikin kuskuren daidai kamar 60% don kayan aiki da suka buƙata a yin amfani da kuskuren daidai. Masu kara gaba biyu suna amfani da hanyar daidai. Suna kara gaba Y ko B don kayan aiki da suka dace da kuskuren daidai ko da kuskuren da suka dace da kuskuren daidai, amma kamar yadda ake amfani da gaba daya kuma. Wadannan masu kara gaba biyu suna daidai don kayan aiki da suka dace da kuskuren daidai, amma ba su daidai don kayan aiki da suka dace da kuskuren daidai da suka dace da kuskuren daidai. Wadannan masu kara gaba biyu suna daidai don kayan aiki da suka dace da kuskuren daidai da suka dace da kuskuren daidai da suka dace da kuskuren daidai.

Babban Fasahar Masu Karama Gaba Biyu CNC Lathe Saisuwa

Masu amfani da CNC masu amfani da nau'i biyu suna samar da ci gaba mai mahimmanci a cikin inganci, daidaito, da kuma amincin tsari, musamman ga sassa da ke buƙatar cikakken aiki a duka ƙarshen.

Rakwar Waƙatin Aiki Tare da Gine-Ginen Mai Haɓaka

• Parallel processing : front-karshen da kuma back-karshen aiki gudu lokaci guda misali, m juya a kan babban spindle yayin da kammala da kishiyar karshen a kan sub-spindleyanke sake zagayowar sau da 3050% idan aka kwatanta da jerin guda-spindle hanyoyin.
• Canja wurin da aka yi ta atomatik : Tsarin sarrafa kayan aiki ya ba da damar samar da kayayyaki ba tare da katsewa ba. Da zarar aikin farko ya gama, kayan aikin suna canzawa ta atomatik, yana ba da damar babban spindle don fara zagayensa na gaba ba tare da bata lokaci bamai mahimmanci don manyan juzu'i.

Ingantaccen sashi da daidaito tare da ƙaramin sarrafawa

• Ƙarshen Ƙaddamarwa guda ɗaya : Sassan suna fuskantar dukkan ayyukan mahimmanciciki har da siffofin na biyu kamar ramin giciye ko back-drillingba tare da sakewa ba. Wannan yana kawar da kurakuran gyaran gyare-gyare da yawa kuma yana rage haɓakar haƙuri har zuwa 70%, a cikin nazarin tabbatar da masana'antu.
• Kamfanin Tattalin Kudin Da Zai Daga Cikin : Alatun da suka daga cikin kudin, kudin da ba su da yawa, da kuma tsarin tashin da suka haɗa a matsayin daidai sun gane shi ne ya zama babu rarraba da kudin. Son bayani ne ya zama tattalin kudin da suka daga cikin 0.4 μm Ra—kamar yadda ake amfani da abubuwan da suka daga cikin ko da abubuwan da suka daga cikin kudin.

Matsayin Gaba Daya Na Al'adu Na Muhimmanci Don Masu Tsaya Na CNC Da Wurin Biyu

Masu tsaya na CNC da wurin biyu suna da muhimmiyar kamar yadda ake bukatar kudin da suka daga cikin, kudin da suka daga cikin da suka daga cikin, da kuma tsari na kudin da suka daga cikin a cikin kudin da suka daga cikin ko da abubuwan da suka daga cikin da suka daga cikin.

Kayan Aiki Mai Yawa Da Kumfa A Fagar Jarumi da Fagar Tabbata

Makintan na 'dual spindle lathes' suna da mahimmanci a cikin sayarwa na otu, inda suka yi 'transmission shafts', 'CV joints', da 'engine valves' wanda suka taimaka wajen kare kamar yadda suka dace (tight dimensional tolerances) ta hanyar plus ko minus 0.005 mm, kuma idan suka saye tens of thousands na parts. Al'umma na 'medical industry' kuma ta fi so a makintan da suka yi 'surgical tools' da 'titanium implants' wanda suka bukata don 'bones'. Wadannan abubuwan suka iya yi 'surfaces' da suka dace (smooth enough) don kare kamar yadda suka dace (biocompatibility standards) (ta hanyar Ra 0.4 microns) kuma suka kare abubuwan su da suka dace (clean) saboda duk abu ya fito a cikin 'sealed enclosures' ba suka yi 'human contact' a lokacin sayarwa ba. Idan ba a bukata in rufe abubuwan (move parts manually) daga 'one operation' zuwa 'another operation' ba, masu sayarwa suna samun 'consistency' mai kyau a tsakanin 'batches' kuma suna iya gano duk 'component' a matsayin 'FDA requirements' don 'compliance purposes'.

Abubuwan da suka yi 'Complex Turn-Mill' wanda suka bukata 'Secondary Operations' a lokacin da suka yi

Wani abu ne da ke saurin wannan makin su a cikin kuma su iya amfani da live tooling da kuma C-axis interpolation a cikin biyu na spindles ta hanyar yanzu. Wannan yana nufin su iya yi milling work, drill holes, tap threads, da haɗa complex contours duk da wani abu ya zama turned. Ku duba kamar yadda yake aiki a matsayin amfani: fahimta spindle guda biyu ya yi rough turning a stainless steel coupling yayi kuma spindle na biyu ya yi drilling da threading a karamin kasa ta hanyar yanzu. Alƙalami na muhimman yana zama mai ban sha'awa idan ku duba components na musamman kamar wadanda aerospace fittings da suka buƙata 5-axis contours ko hydraulic manifolds inda multiple holes su ka tattara. Idan manufacturers su iya ƙarƙashin wannan abu na musamman ba su damu daga machine zuwa machine, to yana da kyau overall accuracy da kuma karamin rejected pieces. Wani abu ne da suka bayyana suka ƙarƙashin scrap material ta hanyar 25-30% domin su amfani da wannan machine guda zuwa kuma ba su damu daga machine zuwa machine a lokacin production.

Yaya za a zaharci CNC Lathe na biyu na spindle don amfani da shi wajen sauyin ku

Gano kuma tsarin kariya na spindle, kwayoyin alama, da kuma yadda ke cikin jihadi na otomatik

Samun madaidaicin aiki tare da spindle yana da mahimmanci ga ɗakunan kayan aiki. Ku nemi wani abu a kusa da 0.005 mm ko mafi kyau maimaitawa tsakanin spindles don haka ba su fara drifting baya a lokacin da wannan lokaci guda aiki. Ba za a manta da karfin turret ba. Injin da ke da tashoshi 24 zai iya sarrafa kowane irin kayan aiki da ake bukata don aiki mai wuya. Kuma idan waɗannan turrets zo da sauri canji na'ura mai aiki da karfin ruwa rike? Lokacin saitawa ya ragu sosai, watakila ma ya ragu da kusan 40% a shaguna da ke aiki da sassa daban-daban. Shaguna dole ne suyi la'akari da injunan da ke da tashoshin sarrafa kai da kuma haɗin haɗi. Abubuwa kamar M-code karfinsu, dace I / O kayayyaki, da kuma kyau tsohon Ethernet / IP goyon baya sa shi sauƙin haɗi zuwa mashaya feeders, gantry loaders, ko aiki tare da cobots. Wani rahoto na kwanan nan daga Ƙungiyar Robotics ta Duniya ta nuna cewa shaguna da ke amfani da na'urori masu amfani da filayen biyu da aka shirya don sarrafawa sun ga amfani da kayan aikin su ya tashi da kusan 30%. Yana da ma'ana idan muka yi tunani game da yawan aiki na dogon lokaci.

Kuƙaƙa Kafa Masu Fasaha na Mashi Na Kuma Kamar Yadda Ya Daga Cikin Karami na Baki da Kamar Yadda Ya Daga Cikin Karami na Baki

Kamar yadda aka amfani da shi a cikin steel mai kariya ko materials na Inconel, alatun ya bukata kwamfutin spindle wanda ya dace da 15 kW ko ƙarshen, tare da kuma kariyar torque da kuma tsarin rigidity wanda ya dace da abin da ake bukata. A cikin amfani da steel, ana bukatar frames wanda suka dace da 30% don zama mai rigidity karuwa ne ga parts na aluminum. Idan kana yi amfani da live tooling operations ko kontuwar C-axis mai yawa, ku duba musu yanzu Y-axis travel limits. Kuma sub-spindle positioning ya kamata ya zama mai kyau kamar yadda ake so, idan yake da kyau yana da 0.003 mm ko ƙarshen. A cikin production runs wanda suka gaskiya, alatun da suka haɗa da programmable presets da modular tooling setups suna bada damar mai kyau. Wadannan features suna gyara setup times zuwa babban ƙarshen 10 minutes a tsakiya na jobs. Don large volume manufacturing lines wanda suka run long shifts, thermal compensation systems suna zama mafi mahimmanci, tare da real time error mapping capabilities don zama da tolerances a matsayin 0.01 mm a kowane production cycle. A cikin bayanan da aka saba a NIST's 2023 study akan advanced manufacturing practices, yadda ake saukaka wannan specs zai iya gyara scrap rates zuwa babban ƙarshen 25% kuma gyara typical cycle times zuwa babban 20%.

Tambayoyi Masu Yawan Faruwa

Shin nani ce dual spindle CNC lathe?

Dual spindle CNC lathe shine ne abu da suka saita biyu, wanda ya ba da imkanin aiki na kuma a cikin kashi biyu na workpiece, kuma yana taimaka wajen yin aiki da kara fahimtar da kara gaskiya.

Yaya suka fara farko dual spindle CNC lathes daga single-spindle da multi-axis lathes?

Babu kamar single-spindle lathes, dual spindle CNC lathes suna kammala kashi biyu na component a cikin shi kuma aiki da kai tsaye, wanda ya rage kai tsaye na aiki da kari. Su fara farko daga multi-axis lathes saboda su na iya aiki a kashi biyu kuma a lokacin da suka saita daya, amma multi-axis lathes suna da saita daya kuma suna gudanar da karya na karya mai murabba.

Wadanne baki ne suka samu daga amfani da dual spindle CNC lathes?

Dual spindle CNC lathes suna ba da kai tsaye mai rage, kara gaskiya na part, da kara kari na aiki. Suna da kyau ga ayyukan da suka yi da kari mai yawa, da gaskiya, da ayyukan da suka yi a kashi biyu.

Wadanne al'adu na sayarwa suna fitowar da kyau sosai daga dual spindle CNC lathes?

Masana'antar kera motoci da likitanci suna cin gajiyar fa'idodin CNC mai ƙwanƙwasa biyu saboda ikon su na samar da manyan kayan aiki masu ƙima da kuma cika ƙa'idodin ƙa'idodi.

Yadda za a zabi dama dual spindle CNC lathe?

Lokacin zabar lathe na CNC mai ƙwanƙwasa biyu, la'akari da dalilai kamar daidaitaccen ƙwanƙwasawa, ƙarfin kayan aiki, damar sarrafa kansa, da ƙayyadaddun injin da suka dace da rikitarwa na ɓangaren da girman tsari na bukatun samarwar ku.