I-CNC Lathe esodwa esihlanganisa i-aluminum ne-steel

Ukuphatha kwezinhlobo zomshini okuhlanganisa ukusebenzisa izinto eziningi

I-lathe yesimanje ye-CNC yesiphini esisodwa ithola ukuqashelwa okuqhubekayo embonini yomhlaba wonke yemishini yokulungisa ukwakheka kwayo okuguquguqukayo okuhambisana ne-aluminium alloy nemisebenzi ehlukahlukene yokujika yensimbi. Iningi lezinguqulo ezibuyekeziwe zemishini zisebenzisa umbhede wensimbi ophakeme ophakeme ngemuva kokwelashwa okuphelele kokunciphisa ukucindezeleka ukucindezela ukudlidliza okwenziwe ngesikhathi sokusika insimbi esindayo kanye nokusebenza kwe-aluminium esheshayo ngokulandelana. Iyunithi ye-spindle eguquguqukayo isekela ibanga elibanzi lejubane lokujikeleza elihlanganisa ukusethwa kwe-RPM ephansi ngensimbi engagqwali eqinile namapharamitha okujikeleza aphezulu kakhulu we-aluminium ethambile, ngenkathi eyakhelwe isakhiwo sokuxhuma ama-axis amane igcina ukubeke Lezi lathes futhi zigcina interface ehambisanayo yamapulatifomu wokulawula ajwayelekile afaka phakathi i-FANUC ne-GSK 980TB3i, evumela ochwepheshe ukuthi babuyekeze ngokushesha amapharamitha okusika ukuze ahambisane nezici ezihlukile zomzimba zezinto zokusetshenziswa ezihlosiwe. Ochwepheshe basensimini abaneminyaka engaphezu kwengu-13 benolwazi lokulungisa iphutha endaweni bathi uhlelo oluqinile lokuxhuma amanzi luvimbela inkinga yokushintsha kwezinto zokusebenza okuvame ukudala ubukhulu obungeke butholakale lapho kusetshenzwa izingxenye ze-aluminium ezinodonga oluncane noma ama-shaft wensimbi eqinile eqinile

Imisebenzi Yokuqasha Yezinkulungwane Zokusebenza Kwemithombo Yomthombo Nezinkulungwane Zokusebenza Kwemithombo

Amarekordi okwesithili esikweni kwezindawo zokuproducwa kwezizwe zonke zokuproducwa kubonisa ngokucacile indawo yokusebenza yomshini wokuphatha i-CNC wesihlangu esinye ekuphatheni amathambo amabili asebenzayo kwezindustri. Umphathi wezinkampani zokuproducwa kwezinto zezimoto ezingaphansi emhlabeni, osebenzisa i-steel axle ne-aluminum housing, wasebenzisa amashini amabili asebenzayo kwezindawo ezimbili zokuproducwa kusukela kuqala, futhi emva kwalokho wabuyisela ku-amashini esihlangu esinye se-CNC esifanayo. Emva kokuguqula amashini, isithili sasemthwakweni sisepheka ukuproducwa kwezinto zezimoto zesi-steel nezinto zezimoto zesiluminimu ngomshini omunye, sokuvimba izindleko zokulandela indawo yezindawo zokuproducwa futhi sokuphakama isikhathi sokuhambisa izinto zezimoto ngeminyaka engu-40% ngalunye umnyaka. Isithili esinye sesibhakabhaka sezinto zokuproducwa esingaphansi kweCanada sisebenzisa le moshini yokuqondisa amathambo amabili amahle amahle: i-solid alloy steel roller shaft ne-lightweight aluminum end cap. Umphathi wokuproducwa wabiza ukuthi isivinini sokugcina izinto zezimoto siphakamise kusukela kungu-12% ku-3% emva kokuguqula izinhlelo zokuphatha ngokuhambisana nendlela yokuphatha izinto zezimoto. Lezi zizindlela zokusebenza kwezinhloso zokuphatha kuzobonisa abasebenzi beshithili ukuthi ukuchaza izinhlelo zokuphatha ngokufanele kubonisa ubukhulu bekuhle kwezinhlelo zokuphatha nezinhlelo zokuproducwa ngaphandle kokuphatha i-aluminum noma i-steel.

Ukuchaza Kwesayensi Yokuzilungiselela Okuphathelene Nokusebenzisa Imithombo Yokuqondwa

Abasayensi basezinsizakwano esiphakeme kusuka ku-International Society for Production Engineering Research bapublisha umhlaziyo owethembekile ngokuphelele ngemibhalo yokuqondisa ukuthi kusebenziswe njani amaphuzu ase-aluminum ne-steel kubhukhulukisi lwemikhombiso yomkhumbulo wasezweni ngokuphelele ukuze bavumelane nabasebenzisi bemikhombiso. Abasayensi besifundo besilawuli bakhombisa ukuthi i-aluminum inenqanawa yamandla emthwenge futhi inenqanawa yamandla yokuhlanza kahle, ngakho abafundi bafanele ukusebenzisa ispeed yokuqondisa okuphelele noma ispeed yokuqondisa okuphelele ukuze bakhulise ukusebenza kwabo, kodwa kufanele ukuthi kubhekwe indlela yokuvimbela ukuthi izinkambu ziyodlula kusuka kumphaka kwezincwadi zokusebenza. Kusukela kwe-carbon steel ne-stainless steel ozinamandla okuphelele nokuthi kuzoba nomthelela kahle, abasayensi bavuma ukuthi kufanele ukusebenzisa ispeed yokuqondisa engapheleli futhi kufanele ukuthi kubhekwe inkampani yezindiza zokuhlaza ukuze kunciphise ukuthi izinkambu zihlaziywe kahle noma kuzoba nokuthi kuzobeka kahle kusukela kwezindiza zokuhlaza. Ngokwesibonelo sesifundo sesilawuli sokuthi kusukela kwa-China Machine Tool Industry Association, iziqephu ezisemthweng we-IT6 IT7 ezenziwe ngokuphelele kwe-single spindle lathe ezithembekile zihlaziya isikhathi sokusebenza kwezinqubo zokugcina ngokuphelele ngo-15 ku-21% ngokuphelele, ngaphandle kokuthi ziyenzelwe ngaluphi na amaphuzu ase-aluminum noma amaphuzu ase-structural steel. Lokhu kukhomba ukuthi abasayensi basezinsizakwano bakhombisa ukuthi kuyinto ethembekile ekubeni kubhekwe ngabengineeri abadala izinqubo zokusebenza zokunqoba iziqephu ezihlukahlukene.

Amavumbula Okuqondwa Kwemisebenzi Yokuqala Kwemithombo Yezinto Ezihlukene

Amabhizinisi ahlela ukukhiqizwa kwe-aluminium nensimbi okuxubile ku-spindle eyodwa ye-CNC lathe athola izinzuzo eziningi ezilinganisekayo zezomnotho ezihlanganisa ukonga abasebenzi nokwenza ngcono ukusetshenziswa kwempahla. Kunokuthenga amasethi amabili ama-lathe ahlukene ukuze kusetshenziswe izinsimbi ngokwehlukana, abanikazi bezimboni banciphisa imali enkulu yokuqala yokuthenga ngokuhlanganisa wonke umsebenzi wokuguqula imishini ehlukahlukene enesiphini esisodwa. Ukuphathwa kwemishini okuhlangene kunciphisa izinhlobo zezingxenye ezisele kanye nomthwalo wokusebenza wokugcinwa kwansuku zonke, okwenza umuntu oyedwa onekhono akwazi ukuqapha imishini eminingi ngesikhathi esisodwa futhi anciphise izindleko zabasebenzi eziphindaphindwayo. Abahlinzeki abaningi bezingxenye zomngcele baqeda ukubalwa kwe-ROI ngemuva kwezinyanga eziyisikhombisa kuya kweziyishumi nesishiyagalombili zokukhiqizwa okusemthethweni, okuqinisekisa ukuthi ukucutshungulwa kwezinto ezixubile okuguquguqukayo kusiza ukwamukela ama-oda amaningi ahlukahlukene avela kumakhasimende ezemoto Ukuvumelana okuzinzile kokulinganisa kwemikhiqizo ye-aluminium nensimbi eshiselwe futhi kusiza ukubambisana kwesikhathi eside nabathengi bakwamanye amazwe futhi kunciphisa ukulahleka kwezezimali ngenxa yokubuyiselwa kwempahla enesici.

Ukusekela Kweservisi YaseGlobale Kusukela KuKusekela Kwemisebenzi Yokuproducwa Kwemithombo Ekhuluma Ngokuphelele

Inani elikhulayo lamabhizinisi omhlaba wonke okusebenza ngomshini abeka phambili ukuthengwa kwemishini ezinzile nokulandela ukwesekwa kobuchwepheshe ngenkathi etshala imali kuma-lathe amaningi we-single spindle wokukhiqiza i-aluminium nensimbi. Ukuqedwa kokuklanywa okwenziwe ngezifiso ngaphambi kokuthengiswa nokuqhubeka kokuqondiswa kwezobuchwepheshe ngemuva kokuthengiswa kuba yingxenye ebalulekile yokuthengwa kwemishini yanamuhla ngaphezu kokuhlolwa kwekhwalithi yomshini oyisisekelo. Uhlelo lwezinto zokuphakelayo ezingasetshenziswa emhlabeni wonke oluthembekile luvimbela ukuvinjelwa kokukhiqiza okungalindelekile okubangelwa izesekeli eziyinkimbinkimbi ezigugile ngesikhathi sokusebenza okuqhubekayo kweqoqo lezinto ezixubile ezifundeni ezahlukene ezisukela eYurophu eNingizimu Melika kuya eMpumalanga E Njengoba sekuphele iminyaka eyishumi nesishiyagalombili i-ODM ne-OEM iqoqwe futhi isizinda sokukhiqiza kanye namamitha-skwele ayizinkulungwane ezingamashumi amahlanu esisekelo sokukhiqiza esijwayelekile, uHengxing ugcina ubudlelwane bokubambisana obuzinzile nabakhiqizi abangaphezu kwamakhulu ayisit Inethiwekhi yesevisi yomkhiqizo evuthiwe emhlabeni wonke kanye namandla okukhiqiza azimele anikeza ukulungiswa kwemishini eyenziwe ngezifiso kanye nensizakalo yokuthengwa kwezingxenye zesikhathi eside ezimbonini eziqhuba amaphrojekthi ajwayelekile wokuguqula i-aluminium nensimbi unyaka wonke.