Ta yaya Double Spindle CNC Machines Cire Ayyukan Abokan Koma Ta Hanyar Yankin Masifa
Mashin ɗin CNC na tsibiri ta canza sayen amfani da ayyukan biyu a koma. Ta shage ayyukan adduwa zuwa ayyukan borobi, yadda waɗanda ke samawa. Shandong Hengxing Heavy Industry Science&Technology Co.,Ltd. ta yi amfani da wannan don ƙara lafiyar otomatik.
Tsararinsa ya bari otomatik ta waje. Ta cire taimakon insanin a dama sama cikin gaba daya na abubuwan da ke samuwa.
Nau'in hankali: Tabbatar da Ayyukan Cutta a Karkashi da Karkashin Baya Don Cire Lokacin Da Ba a Yi Ayyuka Ba
Abin farar farko ke cikin rashin magana na ayyukan tsibiri biyu. Tokuyi mai tsibirin ke yi ayyukan cutta bayan, tsibiri na biyu ta samuwar abubuwan sauran—cire lokacin aljaji yayin shigar da sake nema. Wannan tabbatar da karkashin baya da karkashin baya ya haɗa ayyukan cutta inda:
- Tsibiri ɗayan ke tsau ayyukan karshenmu
- Tsibiri mai kyau ta shigar da sauran abubuwan da ba su shaƙe ba
- Ayyukan gyara sun faru ba tare da taimakon insanin ba
Wannan kuskuren da ke tsauraran yara yin amfani da abubuwa ba tauna mesin ba, wanda ya sauke shigogar zuwa zuƙa masu iyaka zuwa aiki masu alaƙa.
Zaune na Kima: 98.7% Uptime a cikin aikawa 24/7 Ba Tsohon Insan Ba - Tallafin Shandong Hengxing
Shandong Hengxing Heavy Industry ya nuna tasirin canjiwar teknoliji wannan a lokacin gwamnatin production ga 12-bulan. Da hadawa CNC mesinai biyu zuwa automation cell mai zurfi, sun samu:
- 98.7% ikon ayyuka a cikin ayyukan zurfi, ba tsoho ba
- A watsiyan insan bata bukatar loading, transfer ko unloading abubuwa
- zaman la'akari 63% sosai karshen single-spindle counterparts
Saitunan sune ba da damar iya mayar da abubuwan musamman—kamar turning, drilling, da threading—ta hanyar transfar otomatik tsakanin spindles, wanda ya tabbatar da double spindle CNC machine shine ushar manufactorying mai kyau.
Gina Cell mai zurfi tsakanin Double spindle cnc machine
Haɗin daidaitawa: Gantry Loaders, In-Line Part Transfer, da Stacker Systems
Otomatik matsayi da aka iya yin shi ba tare da robota. Mesin ɗin CNC mai double spindle suna buƙatar tsistemomolin da suka haɗu da kuma suka yi haɗin daidai.
Gantry loaders suna sauya abubuwan da ke sauƙi da fuskanci na micron. Tsistemolin in-line suna sayarwa abubuwan da ke aiki tsakanin spindles ta otomatik.
Stacker systems otomatik suna gudanawa abubuwan da aka gama, saka cikakken bayanan da suka fito daga MTConnect 2023:
Wadannan tsarin sun kasance ma'aurata sosai yayin da aka kara buƙatar 73% ga mayarwa kan mutum a cikin ‘automated’ cells. Nasarar suna tashi ne kan uku na haɗin daidaitawa:
- Tsaron bayanin kayan aikin : Tsistemolin Gantry suna bautawa blanks har zuwa cikin biyu spindles
- Haɗin daidaitawa na proses : In-line transfers suna haɗuwa daidai tare da kamar yadda ya kammala spindle cycle
- Matsayar bayanin samun stackers suna sauya, labeleda, da palatize komponentin da aka kammala
Tsarin Kewayon Kuɗi: Daga Sannan Kuɗi zuwa Ma'ana Alhakin Gini Tare da Shafukan Upgrade
Kamuwa zuwa tsarin ukuwa bututu yana buƙatar shirye-shiryen inganta—ba investar da aka saukawa ko wanda ba za a iya sauya ba. Mai haɓakawa iya fara tare da otomatikin asali (misali, loading mai gaba daya don spindle daya) kuma taƙara saka abubuwan tattara:
- Koode 1 : Robotic unloading don spindle na biyu (tambayi ~60% reduction a cikin aiki)
- Fasusar 2 : Kwamfuta mai AI game da rufewar alatun tare da auto-compensation bayan sync points na spindle
- Fasusar 3 : Kontin sarrafa da aka dukawa tare da amfani da gauging a cikin tsari da bayanan makwabta
Wannan tsarin kaihima yana ba da damar sauya masu amfani su samun karfin aiki na 98.7%—wasu shahadon kasar Shandong Hengxing—ba tare da sanarwa mai nauyi na tsarin kaiwada ba. Duk woyin da suka haifar da wannan suna cikin algorithim na karkashin karkashi da hanyar korektar NC wanda ke iya canza takaitaccen, rarrabu, da wayar tafiye-tafiye a karkashin girman yanayi ko farko na abubuwa—wanda ke chiyasa don aikin sauƙi da kai tsaye.
Zuwa kan 'Karin Fassara': Wace Koyaushe Mai Tsauri Ba Tare Da Ayyukan Insansa Ba
Nemo na MTConnect 2023: 73% Daga Cikakken da aka fitar da sunan 'Kai Tsaye' Suna Masu Amfani Da Ayyukan Insansa
Ƙaramin kayan aikin suna iya kuskuren amfani da robot bayan kai tsaye. MTConnect 2023 yana nuna cewa 70% daga cikakken suna bukatar taimakawa ta insansa.
Masallaci suna tare da rashin karkashin karkashi, jingila, ko kuskuren girman yanayi. Samfurori na yauyukan bai shirbe karfin aiki ba wajen kaiwadawa ba.
Mashiniyar CNC ta double spindle tana ba da sarari mai zurfi. Tana aiki sabada kai uku kuma tana da sarari mai zurfi.
Koyaushe mai tsauri suna bukata teknoloshi mai zurfi a duka sama'a a kan layin aiki.
Matsayin Kasa: Gano Mai Tsauri ta AI, Duba Kayan Aiki ta Karkashin Lokaci, da NC Logic mai Korewa
Shukkaru uku ne masu aiki tare su daya don kafa dakin farko zuwa sauyin tshe-tshe a cikin nha'ifta.
Na perta shine tsarin AI mai ganin matsaloli ta hanyar duba gyara, kwallon, da yadda an ke amfani da alikaƙa. Zai taimaka wajen ganin matsaloli kamar alamar farko na kayan aiki masu ruwa ko gyara mara son sokoto kafin wani wahala ya faru.
Sannan mu da dubawa ta karkashin lokaci ga kayan aiki, wanda ya tsammiyar algorithims mai tsaro daga shekara mai kyau game da yadda kayan aiki ya ruwa lokacin. Wadansu tsaruten zai iya tunawa lokacin da kayan aiki yana bukatar mayeza kuma zaɓi lokaci mai kyau don mayeza yayin da meshin bai ke nha'ifta abubuwa ba.
Aƙalla, akwai haka cikakken takadduma na hisabi don yin lafiya ga kewayon shigarwa, yanayin cutta, da wadannan wuraren alama a lokaci mai amfani da bayanin dacewa daga wasu mahallin kamar lura’i na laser da tushen probes. Wannan yana nuna abubuwan kamar karfin sanyawa, kayan aikin da ba su dace-bace, ko canje-canjen halayen.
Kawai duk wadannan tsarin su haɗu, sun yi gyara gina mai tsoro zuwa wani irin zoncin mutum double spindle cnc machine , wanda ke sauya aikin shi ne kai tsaye yayin taimakawa gaske aikin aikin aikace-aikace har ma kasancewar canje-canje mai zurfi ko wani ilimin aikace-aikace.
